No matter whether someone is in a car, on a bike or on foot, to name just three examples – if there is an accident involving a truck, the collision can quickly end with serious or even fatal injuries for the ‘weaker’ party, as they have no chance against the much "stronger" truck due to the huge difference in mass. However, a collision between two trucks can also result in grave consequences for those involved. For Mercedes-Benz Trucks, the top priority has always been to ideally completely avoid this type of scenario or at the very least mitigate the consequences of accidents. That is why new safety and assistance systems are continually being developed and existing systems optimised specifically for the trucks. The Group's Commercial Vehicle Accident Research plays a central role in these efforts. With its accident analyses it prepares the foundations for continually introducing further improvements to the vehicles. "We consider our studies to be indispensable for assessing the behaviour of a truck in actual accidents," Kay Morschheuser, Head of Commercial Vehicle Accident Analyses at Mercedes-Benz Trucks, said.

This procedure has a tradition: since 1972, the commercial vehicle accident researchers at Mercedes-Benz Trucks have been examining selected accidents with Mercedes-Benz trucks throughout Germany using all the existing and ascertainable information, and documenting data on the course of those accidents, the vehicles involved and the damage – complemented by relevant research by the police rescue teams and experts. "We also look for conspicuous aspects pertaining to, for example, the frequency of types of accidents, the discernibility of certain patterns of events or to injuries to persons involved in accidents," Kay Morschheuser explains. Whereas initially the focus was only on passive safety systems such as the cab structure, restraint systems, front and rear underride guards as well as side protection, that focus was expanded with time – in line with technological developments in the vehicles – to include systems for active and integral safety. These include systems such as ABS – the Anti-lock Brake System, EBS – the Electronic Brake System and ESP – the Electronic Stability Program or Proximity Control Assist and Lane Keeping Assist as well as Active Brake Assist (ABA), Sideguard Assist or Active Drive Assist.

Based on their analyses, the accident researchers derive modification measures in close co-operation with the Development department which then often end in future Mercedes-Benz requirements. That is how, several years ago, the idea for Sideguard Assist was developed; since 2016 it has been available for many truck models ex works at Mercedes-Benz Trucks and within its system limits can contribute towards avoiding accidents with pedestrians and cyclists. Active Drive Assist which allows partially automated driving (level 2) in a truck for the first time ever as well as the MirrorCam instead of the common main and wide-angle mirrors are further more recent examples of the interplay between Accident Research and Development at Mercedes-Benz Trucks.

Crash Tests  

The analyses of Accident Research also go hand-in-hand with the crash tests that have been systematically carried out for years. In this regard the developers and safety experts at Daimler Truck AG have regularly developed their own standards and trials always oriented towards actual accidents in addition to the tests for cab rigidity in line with the EU standard ECE R 29. One of the most important crash tests is, for example, the impact with a platform vehicle mock-up which reproduces the typical rear-end collision between a truck and a truck driving ahead of it on the motorway. "In future we will reconstruct real accidents on the computer as a complement to the crash test," says Kay Morschheuser with a look to the future. The combination of crash simulation and accident reconstruction offers an opportunity to examine accidents more specifically and in more detail with freely selected parameters and thus to better understand the mechanisms in an actual accident. "Above all it is the circumstances which lead to an accident that are of particular interest to us," Kay Morschheuser adds. In view of the future increase in automated driving and, consequently, the need to have the corresponding systems able to reliably handle the numerous traffic situations, this is a decisive additional benefit.

As the "icing on the cake" of a solid vehicle safety development strategy, the crash tests form a sustainable unit with accident research. This approach also follows the holistic concept of "integral safety" which Mercedes-Benz is now pursuing more than ever, whereby the passive and active systems installed in the vehicle can provide support in four phases: first during driving, second in the event of danger, third in an accident and fourth after a collision.

A glance at general accident statistics reveals just how efficiently this concept, in particular, contributes to traffic safety along with many other measures. According to the German Federal Statistical Office the number of fatalities in accidents involving trucks in Germany dropped by around 60 percent between 1992 and 2018. The number of those seriously injured was reduced by about 45 percent during that time. And that despite an increase in transportation of around 80 percent. Accidents with serious consequences are much rarer, although their distribution by type of accident has remained almost unchanged. Rear-end collisions, accidents at junctions and accidents caused by the vehicle leaving its lane remain focal points. (MT)

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German automotive major the BMW Group and its consortium partners have concluded the Car2Car research project, demonstrating that high-quality material recovery from end-of-life vehicles is technically feasible for industrial automotive applications.

Under expanded processing and sorting conditions, the consortium increased the percentage of recoverable materials from 6 percent to 51 percent across five focus material groups.

The project evaluated recovery paths for steel, aluminium, copper, plastics and glass. Under optimised processing routes, the recovery rate for steel rose from 1 percent to 81 percent, aluminium increased from 23 percent to 52 percent and copper grew from 48 percent to 68 percent. The improvements were achieved through pre-sorting, modified shredding processes, classification, sensor-based sorting and alloy separation.

Alexander Efthimiou, Senior Vice President Business Development, BMW Group, said, “The circular economy is an integral part of the BMW Group’s corporate strategy. Car2Car shows that its full potential can be realised when the entire value chain is optimised. Together with our partners, we are using the project findings to develop new process and business models that combine environmental and economic benefits, and advance the transition towards a circular automotive industry.”

To address copper contamination that prevents scrap steel from being reused in automotive flat steel, the project introduced a targeted sorting process for which a patent application has been filed. Steel coils produced through this method were tested at BMW Group Plant Leipzig, where over 100,000 series parts were manufactured and installed in vehicles.

Hilke Schaer, Car2Car project manager, BMW Group, said, “With Car2Car, we wanted to understand under which conditions materials from end-of-life vehicles can be reused in new cars. The project has shown the potential in current material streams from end-of-life vehicles that have not yet been optimised for high-quality material loops. The most significant progress was seen with steel: We were able to demonstrate that high-quality flat steel for automotive applications can be produced from end-of-life vehicle scrap. In the field test at BMW Group Plant Leipzig, more than 100,000 series parts were produced using this steel and installed in vehicles – making the project’s results tangible.”

While metal recycling yielded positive results, the consortium noted that technological challenges remain for plastics and glass due to material varieties and complex composite structures. Large-scale implementation across the industry will require process chains, additional infrastructure investments and regulatory frameworks aligned with the European ELV Regulation.

The consortium comprised BMW AG, TU Bergakademie Freiberg, the Helmholtz Institute Freiberg for Resource Technology, Technical University of Munich, Scholz Recycling, STEINERT UniSort, thyssenkrupp Steel Europe, Salzgitter Mannesmann Forschung, Aurubis, Novelis Germany, OETINGER Aluminium and Pilkington Automotive Germany.

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Cars24 has signed a Memorandum of Understanding (MoU) with the Department for Promotion of Industry and Internal Trade (DPIIT), Ministry of Commerce and Industry, to support India's startup ecosystem through initiatives focused on artificial intelligence, mobility, and road safety.

As per the agreement, Cars24 will establish structured programmes for early-stage founders, granting access to its infrastructure, mentor network, funding sources, market connections and technical resources. In turn, the DPIIT will facilitate national outreach and ecosystem integration via the Startup India platform, supporting knowledge exchange, co-branding and policy engagement.

The partnership encompasses five specific areas of operation: mentorship for early-stage founders via the Cars24 Founders' Fellowship, training through Mobility and Autotech Skilling Programmes, technical support and AI integration via Cars24 Labs, investor connections through Fuel by Cars24 and the organisation of an annual Innovation Challenge and Road Safety Hackathon alongside the DPIIT.

Vikram Chopra, Builder, Cars24, said, “Cars24 is proof that Indian founders can start with a difficult, everyday problem and build something on a national scale. We want to pass that possibility on. Through this partnership with DPIIT, we are backing the next generation of builders with more than advice. We want to give them access, capital, talent and a real platform to test ideas that can make India move smarter and safer.”

A senior DPIIT official commented, “Industry participation is central to strengthening India’s startup ecosystem. Collaborations of this kind, where an established market leader opens up its scale, mentorship and resources to early-stage founders, are exactly the bridge between ambition and execution that young startups need. We welcome Cars24’s commitment to mentoring, skilling and supporting product startups across the country.”

The non-binding MoU establishes a framework for ongoing collaboration between both entities to foster technology adoption and entrepreneurship within the Indian mobility sector.

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NXP Semiconductors has announced that the BMW Group will deploy its Trimension NCJ29D6 Ultra-Wideband (UWB) family across its vehicle fleet, beginning with selected 2026 production programmes.

The hardware component integrates fine-ranging capabilities with short-range radar functionality on a single chip. This allows vehicle manufacturers to utilise a single system for multiple applications, including hands-free vehicle entry and occupant presence detection.

The integration supports BMW’s Digital Key Plus feature, which enables vehicle owners to substitute key fobs with smartphones or smartwatches. The system manages locking and unlocking functions as the user approaches or moves away from the vehicle. Additionally, the technology includes in-cabin radar monitoring designed to identify motion patterns consistent with occupants or animals left inside a parked vehicle, sending notification alerts to users to align with European and Chinese NCAP assessment protocols.

Markus Staeblein, Senior Vice-President and General Manager, Secure Car Access at NXP Semiconductors, said, “NXP’s proven Trimension UWB platform maximises value for OEMs, using a single system to deliver multiple new and differentiating features for drivers. Digital key and presence detection are just the beginning. OEMs will be able to deliver additional UWB-based features, such as kick sensing, intrusion alert or automatic charging, as they establish the secure hardware platform in their vehicles.”

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Envalior India, an engineering materials company formed through the merger of DSM Engineering Materials and LANXESS High Performance Materials, will inaugurate the Envalior Centre of Excellence in Electric Vehicle Technology on 5 August 2026 as part of its corporate social responsibility (CSR) program.

The CoE located at Marathwada Mitra Mandal's Polytechnic in Pimpri-Chinchwad, Pune, will be implemented by the BroadArks Foundation to provide vocational training in electric vehicle systems.

It plans to train 250 individuals annually through two courses: a Level 4 Certificate in EV Service, Safety & Maintenance and a Level 5 Advanced Certificate in EV Diagnostics & Systems.

The curricula align with the National Skills Qualifications Framework and carry certification support from the Confederation of Indian Industry. The programs target students from Industrial Training Institutes and polytechnics studying mechanical, electrical, electronics, mechatronics and computer science disciplines.

Training instruction covers classroom coursework and laboratory modules focused on vehicle architecture, battery management systems, charging infrastructure, thermal management, power electronics, diagnostics and workshop safety protocols. Practical assessments and industry projects form part of the curriculum structure.

Nileshkumar Kukalyekar, Business Director – South Asia, Middle East & Africa, Envalior, said, "The launch of the Envalior Centre of Excellence reflects our commitment to supporting India's transition towards electric mobility by investing in the people who will power it. Through this Centre, we aim to provide students with industry-aligned, hands-on training that prepares them for the evolving demands of the EV sector while contributing to a stronger and future-ready workforce."

In addition to student instruction, the facility is designed to support laboratory infrastructure and instructor development programs for technical education in the region.

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