Accident Research Leads Mercedes-Benz Trucks To Develop Safety Technologies

The Road Ahead For Chinese Automakers In India?

No matter whether someone is in a car, on a bike or on foot, to name just three examples – if there is an accident involving a truck, the collision can quickly end with serious or even fatal injuries for the ‘weaker’ party, as they have no chance against the much "stronger" truck due to the huge difference in mass. However, a collision between two trucks can also result in grave consequences for those involved. For Mercedes-Benz Trucks, the top priority has always been to ideally completely avoid this type of scenario or at the very least mitigate the consequences of accidents. That is why new safety and assistance systems are continually being developed and existing systems optimised specifically for the trucks. The Group's Commercial Vehicle Accident Research plays a central role in these efforts. With its accident analyses it prepares the foundations for continually introducing further improvements to the vehicles. "We consider our studies to be indispensable for assessing the behaviour of a truck in actual accidents," Kay Morschheuser, Head of Commercial Vehicle Accident Analyses at Mercedes-Benz Trucks, said.

This procedure has a tradition: since 1972, the commercial vehicle accident researchers at Mercedes-Benz Trucks have been examining selected accidents with Mercedes-Benz trucks throughout Germany using all the existing and ascertainable information, and documenting data on the course of those accidents, the vehicles involved and the damage – complemented by relevant research by the police rescue teams and experts. "We also look for conspicuous aspects pertaining to, for example, the frequency of types of accidents, the discernibility of certain patterns of events or to injuries to persons involved in accidents," Kay Morschheuser explains. Whereas initially the focus was only on passive safety systems such as the cab structure, restraint systems, front and rear underride guards as well as side protection, that focus was expanded with time – in line with technological developments in the vehicles – to include systems for active and integral safety. These include systems such as ABS – the Anti-lock Brake System, EBS – the Electronic Brake System and ESP – the Electronic Stability Program or Proximity Control Assist and Lane Keeping Assist as well as Active Brake Assist (ABA), Sideguard Assist or Active Drive Assist.

Based on their analyses, the accident researchers derive modification measures in close co-operation with the Development department which then often end in future Mercedes-Benz requirements. That is how, several years ago, the idea for Sideguard Assist was developed; since 2016 it has been available for many truck models ex works at Mercedes-Benz Trucks and within its system limits can contribute towards avoiding accidents with pedestrians and cyclists. Active Drive Assist which allows partially automated driving (level 2) in a truck for the first time ever as well as the MirrorCam instead of the common main and wide-angle mirrors are further more recent examples of the interplay between Accident Research and Development at Mercedes-Benz Trucks.

Crash Tests  

The analyses of Accident Research also go hand-in-hand with the crash tests that have been systematically carried out for years. In this regard the developers and safety experts at Daimler Truck AG have regularly developed their own standards and trials always oriented towards actual accidents in addition to the tests for cab rigidity in line with the EU standard ECE R 29. One of the most important crash tests is, for example, the impact with a platform vehicle mock-up which reproduces the typical rear-end collision between a truck and a truck driving ahead of it on the motorway. "In future we will reconstruct real accidents on the computer as a complement to the crash test," says Kay Morschheuser with a look to the future. The combination of crash simulation and accident reconstruction offers an opportunity to examine accidents more specifically and in more detail with freely selected parameters and thus to better understand the mechanisms in an actual accident. "Above all it is the circumstances which lead to an accident that are of particular interest to us," Kay Morschheuser adds. In view of the future increase in automated driving and, consequently, the need to have the corresponding systems able to reliably handle the numerous traffic situations, this is a decisive additional benefit.

As the "icing on the cake" of a solid vehicle safety development strategy, the crash tests form a sustainable unit with accident research. This approach also follows the holistic concept of "integral safety" which Mercedes-Benz is now pursuing more than ever, whereby the passive and active systems installed in the vehicle can provide support in four phases: first during driving, second in the event of danger, third in an accident and fourth after a collision.

A glance at general accident statistics reveals just how efficiently this concept, in particular, contributes to traffic safety along with many other measures. According to the German Federal Statistical Office the number of fatalities in accidents involving trucks in Germany dropped by around 60 percent between 1992 and 2018. The number of those seriously injured was reduced by about 45 percent during that time. And that despite an increase in transportation of around 80 percent. Accidents with serious consequences are much rarer, although their distribution by type of accident has remained almost unchanged. Rear-end collisions, accidents at junctions and accidents caused by the vehicle leaving its lane remain focal points. (MT)

Ola Electric Receives BIS Certification For Indigenous 46100 LFP Cell

Ola LFP

Ola Cell Technologies (OCT), a subsidiary of Ola Electric, has become the first Indian company to receive Bureau of Indian Standards (BIS) certification for its indigenously developed 46100 Lithium Iron Phosphate (LFP) cylindrical cell. The certification was granted under the IS 16046 (Part 2):2018 / IEC 62133-2:2017 standards.

In addition to BIS approval, the cell has qualified under IS 16893 (Parts 2 and 3) and UN 38.3 standards, following comprehensive electrical, mechanical and safety testing at an NABL-accredited laboratory.

The 46100 LFP cylindrical cell has a claimed energy density of over 170 Wh/kg, targeting over 4,000 charge-discharge cycles. It is optimised for applications where safety, lifecycle and cost-efficiency are critical.

The cell complements Ola Electric’s existing NMC 4680 Bharat Cell portfolio. By developing both chemistries on a common 46-series architecture, the company intends to increase domestic value addition and reduce reliance on imported battery technology.

‘The successful certification and qualification of this cell reflects the strength of our R&D, engineering, and manufacturing capabilities, while reinforcing our commitment to developing world-class battery technologies in India. As we continue to expand our in-house cell portfolio, we are creating the technological foundation required to accelerate EV adoption, support future energy storage solutions, and strengthen India’s energy independence,’ the company said in a statement.

Hindustan Zinc Partners With Advantek And Aero Eagle For Green Hydrogen Mining

Hindustan Zinc

Hindustan Zinc has signed a Memorandum of Understanding (MoU) with Advantek Associates and Aero Eagle Automobiles to explore the use of green hydrogen and clean energy solutions.

The company aims to evaluate hydrogen applications across its operations, including underground mining, heavy earth-moving machinery and surface vehicles.

This partnership is part of the company’s strategy to achieve Net Zero by 2050. It marks an effort to integrate hydrogen fuel into mining, an industry that remains difficult to decarbonise.

Arun Misra, CEO, Hindustan Zinc, said, “At Hindustan Zinc, we are focused on pioneering solutions that can redefine the future of sustainable mining. Hydrogen has the potential to support cleaner mobility, reduce emissions from heavy-duty equipment and create new pathways for decarbonising hard-to-abate industrial operations. This collaboration is a forward-looking step in evaluating hydrogen-based technologies, including their potential application in underground mining, as we continue to build a future-ready metals business aligned with global sustainability benchmarks.”

The collaboration will follow a phased approach, beginning with feasibility studies covering green hydrogen generation, storage and dispensing infrastructure. Assessment of Hydrogen Internal Combustion Engine (H2-ICE) and fuel cell technologies. Potential use in underground mining equipment, heavy earth-moving machinery and power generators.

This initiative aligns with Hindustan Zinc’s ESG roadmap and its commitment to the Science Based Targets initiative (SBTi). The company has already increased its renewable energy usage to nearly 18 percent of its power mix. Hindustan Zinc was ranked as a sustainable metals and mining company in the S&P Global Corporate Sustainability Assessment 2025.

KPIT Technologies Expands Presence In Vietnam With New Hanoi Center

KPIT Technologies - Vietnam

KPIT Technologies has inaugurated a new technology centre in Hanoi, Vietnam, marking an expansion of its operations in Southeast Asia. The company has also established strategic partnerships with the Hanoi University of Science and Technology (HUST) and VinUniversity.

The new facility will serve as a hub for engineering and innovation, supporting mobility programmes across the Asia-Pacific region. KPIT currently employs local engineers in Vietnam and plans to add over 100 positions in the near future.

The partnerships with HUST and VinUniversity aim to foster industry-academia collaboration, develop talent in the mobility sector, and create employment opportunities for students and professionals.

Sachin Tikekar, President & Joint MD, KPIT Technologies, said, “Vietnam is an important long-term market and talent hub for KPIT in Southeast Asia. We see strong potential in its talent, energy, and pace of innovation, with both homegrown and global vehicle makers continuing to invest in the country. With our new technology centre and partnerships with leading universities, we are committed to building local talent, creating high-quality jobs, and establishing a meaningful long-term presence in the region.”

KPIT aims to support the mobility industry’s focus on manufacturing efficiency, vehicle development speed, and consumer experience. The company currently operates in markets including Germany, Japan, the USA, China and India.

AutoVRse Secures $2.4 Million To Expand VR Training In Global Auto Industry

AutoVRse Secures $2.4 Million To Expand VR Training In Global Auto Industry

AutoVRse, a Bengaluru-based enterprise VR platform, has secured USD 2.4 million in a funding round co-led by Singularity AMC’s Large Value Fund III and Early Opportunities Fund, with continued participation from Lumikai. The investment arrives as automotive manufacturers face pressure from the EV transition, complex assembly, supply chain disruptions, labour shortage, and production line defects. Many of the world’s largest auto makers have already turned to AutoVRse’s technology.

The company provides VR simulation and smart-glasses-enabled field guidance for manufacturing, heavy industry and energy. It serves over 500,000 users across 50 enterprise clients in North America, Europe the GCC, and India, including Bosch, TVS Motors, Ashok Leyland, Tata Autocomp, Panasonic, KPIT and Godrej.

Three forces are driving Indian automotive interest in AI-driven training. The EV shift has made legacy internal combustion engine training obsolete, forcing manufacturers to rebuild training libraries. A shortage of skilled labour has made faster onboarding a necessity. AI-powered smart glasses now enable real-time guidance for line workers. Use cases include assembly training for new vehicle launches, EV battery safety, quality inspection and technician training for ADAS-equipped vehicles.

With the new capital, AutoVRse plans to expand its smart-glasses-based guidance product, which it believes will become standard on assembly lines within two years. It also aims to scale its North American presence, where deployments are running at several Fortune 500 firms, while strengthening its dominance in India and the GCC.

Ashwin Jaishanker, Co-Founder and CEO, AutoVRse, said, “AutoVRse moves safety and training culture from documentation to evidence. Our training products meet workers where they are – e-learning modules, dynamic SOPs, VR simulations – so they're certified before they ever go on-site. Our AI products replace tedious safety busywork like form-filling and performative inspections with real intelligence: helping workers make better decisions in dangerous situations or catch unsafe conditions before they arise. We're grateful to Singularity AMC for backing this vision, and to Lumikai, who've believed in this bet for years.”

Vikram Jaish, Head – HSE, WCL Pipes Anjar, Welspun Corp, said, “Pipe coating operations involve multiple high-risk touchpoints where early hazard recognition is critical. With AutoVRse’s VR training, our teams can experience and identify these hazards in a realistic, controlled environment before stepping onto the shop floor. This has significantly improved awareness, preparedness and safe decision-making compared to traditional training methods.”

Yash Kela, Founder & Chief Investment Officer, Singularity AMC, said, “Most people think of AI in the context of consumer apps. AutoVRse is creating real impact with AI on the assembly line, and that is what our investment thesis is built on. The company operates at the intersection of AI and India's manufacturing revolution. We believe this is how the world will train and operate its industrial workforce over the next 10 years. AutoVRse sits at the edge of a massive, largely untapped market, and we believe the growth from here will be extraordinary.”

Aditya Deshpande, Principal, Lumikai, said, “We're thrilled to deepen our partnership with AutoVRse as they build out cutting-edge AI and VR infrastructure for Fortune 500 enterprises. With VRseBuilder, AutoVRse has demonstrated how immersion, participation and personalisation are finding consequential real-world applications across industrial training in warehouses, labs, plants and field operations of high-precision industries such as pharma, life sciences, manufacturing and petrochemicals, globally. We're excited to back Ashwin, Adarsh and the team as they make immersive AI the operating layer for global industry.”