Artificial intelligence (AI) is an evolving technology that is still growing, but it is undoubtedly getting better. 

For all we know, factories might not even need lights 20 years later, because most of them will be operated by AI. We see a lot of R&D happening within the AI framework, giving good results. Besides, we see newer frameworks coming in. 

AI-based visual inspection, too, has been growing by leaps and bounds, reshaping automotive inspection. It helps examine detailed defects in vehicles, providing automotive OEMs the opportunity for accuracy and cost-savings. 

One such company focusing on AI-based visual inspection is Lincode Labs, whose AI-backed visual inspection solution, Lincode Visual Inspection System (LIVIS), is its current focus. The company was started with complete research and understanding of the top challenges that manufacturers globally face. After interviewing close to 100 customers, 86 percent of them said that quality inspection happens to be their biggest challenge.

“We were intrigued by this and went to various quality inspection people and identified the technology they were using,” says Rajesh Iyengar, Founder and CEO, Lincode Labs, and goes on, “We went on to find out that the technology hasn’t changed for two decades and there were a lot of false calls in it. That’s when Lincode stepped in and built a product around specific challenges focused on the automotive industry.”

Automotive OEMs, too, look at specifically reducing these false calls and improving productivity, which Lincode has helped solve through its AI-backed visual inspection solution. “The industry standards were 150 to 200 false calls per million inspections. So, in our case, we are doing it in zero to four parts per million,” Iyengar cites.  

Iyengar further reveals that due to this, 80 percent of their customers are repeat orders. “That’s because they are completely happy with the inspection process and the way the inspection is automated,” he mentions.  

LIVIS
Traditional vision systems cannot catch up with AI, as Iyengar says. He avers, “LIVIS stands out because we have built it as a platform. The scalability becomes easier if you’re going to deploy it across multiple factories and locations. But also, the foremost important thing is that it is completely made as a product. Thus, AI is commoditised. With the LIVIS platform, we can bring the cost and time to deployment down.” 

Lincode’s role in the automotive industry
What’s interesting is that even if Lincode caters to the manufacturing industry as a whole, it first addressed the automotive industry. The company researched the market size of various manufacturing companies and the automotive industry took the top spot, with close to USD 542 billion of global value.  

“We started with the automotive industry but pivoted later,” Iyengar tells us and continues, “So, instead of looking at just the automotive or any other industry, we turned our attention to steel, metal, plastic, glass etc. We basically went to the surface and saw how steel and metal are produced today. Whether it’s a CNC machining or forging or casting process, these are major processes used for any industry across the globe involving steel and metal. We understood that steel and metal are dealt with in the same way globally. Therefore, it made sense to go to the surface and into these kinds of defects specifically, and then generalise that and start building a model towards it. This, plus making AI as a product, has made deployment easier across the globe.” 

R&D centre in Bengaluru
Lincode recently opened a new R&D centre in Bengaluru, which also has a significant role to play in deploying the company’s solution across the world.

Stressing on the fact that evolving models are important in AI, Iyengar states, “It’s a continuous process; it’s not that you just build a model and you’re set. We have a big roadmap in the product development, and the Bengaluru R&D centre is going to play a major role in that. We are going to conduct deep research with various data collected across the globe and do various testing with that.” 

Staying ahead
What’s more, Lincode recently closed a funding round in December last year. Catering to a constantly evolving industry like the automotive, Lincode, too, strives to make sure that its visual inspection solution stays ahead and is put to use. “There are about more than 600 parts in a car and each part is segregated – like the structure, wiring, engine components etc.,” Iyengar shares and continues, “These segregations are made so that we can target the sector of the product. For example, when it comes to engine blocks, there is a specific model with a huge data set around engine blocks. This is how we stay ahead of competition.” Iyengar also adds that their trials with various use cases made them understand that inspection alone is not important but also the way the inspection is done. 

Essential skill sets for AI vision systems
Leveraging AI-based visual inspection solutions in the automotive industry is bound to increase productivity, and the cost of labour will also come down because of automation. “Today, most manufacturers use secondary inspection, which can be cut off straight away. This will improve their productivity and also reduce the risk of delays,” Iyengar enlightens. 

Moreover, AI vision systems come with their share of essential skill sets to bring out the best in the automotive industry. Iyengar states that, in general, skilling is required for the factory people. “This could be at various levels,” he puts across and adds, “It could be for the operators, the IT administrator or even the software development team. Hence, deep training is required, which can be somewhat cumbersome because it could be a bit challenging for the operator. So, an IT person might be needed in order to help the operator every time there is a downtime.” 

Covid-19 and AI-backed visual inspection
Such training or skills could certainly come in handy, because Iyengar claims that the need for AI-backed visual inspection solutions in the automotive industry has increased since the Covid-19 pandemic. “Unplanned shutdowns happened during Covid, because of which employees could not report and manufacturing could not continue properly,” he responds and adds, “Hence, a lot of investments are happening because of this. In fact, even now, a lot of employees are still not reporting and the labour problem has become global. It has become tough to get skilled workers. This has led to the adoption of autonomous manufacturing for automotives, where AI is going to play a big role.”

Meeting industry requirements
For an industry that is an economic force globally, AI-based visual inspection is certainly meeting the high-quality requirements of the customers of the automotive sector. Plus, we already see companies like Volvo using the technology. Safety surpasses any requirement, and this requirement can be fulfilled if quality is top-notch. And quality will be at its best if automotive manufacturers can perform production quality inspections in the most efficient way. (MT)

Airbornics Defence & Space (ADSL), the defence arm of the Punjab-based JCBL Group, has signed a strategic partnership with Slovakia to co-develop and manufacture next-generation technologies for light tanks, future ready combat vehicles (FRCVS) and future infantry combat vehicles (FICVs).

This also marks the first-ever defence MoU between India and Slovakia, which was formalised during an official state visit of the President of India, Droupadi Murmu, to Slovakia.

Rishi Aggarwal, Managing Director, JCBL Group, said, “This partnership signifies more than just a business agreement. It represents a convergence of trust, technology, and transformation. It aligns with our core belief in the make-in-India vision and strengthens India’s position as a global hub for defence innovation.”

As part of the understanding, ADSL will focus on indigenous development and manufacturing of critical combat systems for light tanks, including turrets, active protection systems (APS), remote-controlled weapon systems (RCWS) and human-machine interface (HMI) modules.

The understanding is based on the commitment for technology transfer, operational excellence and co-development of advanced combat platforms tailored for complex terrains and high-altitude environments.

BYD, a leading electric vehicle manufacturer, has launched the third round of its BYD EV Innovate-A-Thon initiative at Thapar Institute of Engineering and Technology (TIET), Patiala.

The initiative is part of BYD India’s industry-academia collaboration with the Automotive Skills Development Council (ASDC). The competition was launched in 2024 and is currently in the third round of the initiative, focusing on prototype development, serving as a platform for students to showcase innovative ideas that merge engineering excellence, sustainability and real-world applications in the electric vehicle domain.

It saw participation from over 3,200 students from 100 teams shortlisted in earlier rounds. Following which 10 teams were shortlisted each paired with dedicated mentors for technical guidance.

This teams presented functional EV prototypes and also delivered compelling sales pitches to a distinguished panel of judges comprising – Shivani Chaudhary of BYD India, Manas Naishadh Vora of Vroomble Services, Dr. Kamal Vora of NAMTECH and Dr Mohammad Rafiq from Automotive Research Association of India.

F R Singhvi, President, ASDC, said, “We are thrilled to witness such enthusiastic participation from students nationwide. This initiative is about creating a mindset of innovation. This round is not just about demonstrating working models—it's about showing the industry that our youth is ready to take the lead in India’s electric mobility revolution.”

“ASDC’s vision is to bridge the gap between academic learning and industry needs. Through BYD EV Innovate-A-Thon, we are building a talent pipeline that doesn’t just follow trends but sets them. India's mobility story is being rewritten by its youth. Through this initiative, we’re simply giving them the canvas. What they’re painting is nothing short of a revolution.”

Rajeev Chauhan, Vice-President, BYD India, said, “We believe in empowering young minds to shape a sustainable future. This is our way of offering them a global stage to think, build, and lead in electric mobility. When students are given real-world challenges, they rise to the occasion with creativity and conviction. That’s what we’re witnessing in BYD Innovate-A-Thon.”

German technology company ZF has upgraded its ProAI high-performance computer to support optical multi-gigabit Ethernet for automotive applications, complying with the IEEE 802.3cz standard.

The system uses automotive-grade optical fibres, enabling data transmission speeds of 2.5 to 50 Gbit/s over distances up to 40 metres. The series production could begin as early as 2025.

Oliver Briemle, Head of Cross-Domain Computing at ZF, said, “Ultra-fast optical transmission is critical for software-defined vehicles. This technology supports high-bandwidth applications like autonomous driving and infotainment.”

The company claims that the key advantages of optical multi-gigabit ethernet include – 

• Higher Speeds – Supports 25G/50G data rates, essential for ADAS and IVI systems.
• Extended Range – Reliable transmission up to 40 metres in vehicles.
• Weight Reduction – Fiber optics are lighter than copper, improving efficiency.
• EMI Immunity – Immune to electromagnetic interference, ensuring stable performance.
• Energy Efficiency – Lower power consumption than copper-based systems.
• Scalability – Future upgrades won’t require cabling changes.
• Cost-Effective – Uses mass-produced OM3 fibres and VCSEL laser diodes.
• Low Latency – Simplified signal processing reduces delays.

While older automotive systems like MOST relied on polymer fibres, IEEE 802.3cz-2023 adopts glass fibres for higher bandwidth and lower signal loss.

ZF shared that its solution is validated for cars, trucks and buses, ensuring robustness across vehicle types. With automakers shifting toward software-defined architectures, ZF’s optical Ethernet technology aims to meet growing data demands while cutting weight and energy use.

Innovation and sustainability in design took centerstage at the 19th Styling & Design Conclave 2025 organised by the Society of Indian Automobile Manufacturers (SIAM). The event saw participation from designers and professionals from organisation such as Hero MotoCorp, Maruti Suzuki India, Honda Motorcycle & Scooter India, Stratasys and Autodesk among others.

G Sathiyaseelan, Chairman, SIAM Styling and Design Group and Vice-President, Ashok Leyland, shared his views on empathetic, inspirational and innovative approach towards technology and design,

Anuj Prasad, CEO and Founder, Desmania, expressed confidence in the bright future for automotive designers.

The event saw speakers acknowledging that automotive styling has become an old word, while design and sustainability are the modern buzzwords that indicate the direction in which the automotive sector must head.

“The level of design happening in India holds tremendous potential. We are at the threshold of a new era in design and innovation. Today, international organisations are looking to India for designs that cater to both local and global markets. Automotive design will help build the nation in a responsible manner,” said Prasad.

Prashant Banerjee, Executive Director, SIAM stated that “Indian automotive designs today are as good as Italian designs.”

Samarth Gupta, Senior Technical Specialist & Mobility Lead APAC, Autodesk, said, “Everyone wants to own a vehicle because it is an expression of independence. The urban population landscape is changing due to climate change. New developments in geopolitics and the evolution of consumers’ trends and preferences are impacting the mobility landscape. We will need to evolve our auto design thinking amidst disruptions.”

Teofilo Plaza Garcia, Industrial Studio Head, Hero MotoCorp, said “Motorsports-based designs can be used for road-based vehicles, as indicated through Hero XPulse 210. These vehicles will no longer be as expensive as before.”

Rahul Pandita, Regional Head, Stratasys, stated that 3D block printing is a useful technique that has helped companies like McLaren bring racing designs to life quickly. “As design processes such as 3D block printing decrease the time taken, companies can quickly decipher whether a design is feasible or not,” said Pandita.

Dinesh Raman, Director, Transportation Design, KISKA Shanghai, opined that “As the years go by, greater use of AI will be made for design, thereby freeing up time for creative pursuits by automotive designers.”

VS Deka, Group Manager, Royal Enfield, said, “AI innovation is coming into our lives and we need to adopt the evolving technology. AI can be customised through training and then be scaled up as per requirements.”

Ferdinand Klauser, Global Partner & MD, Asia, KISKA Shanghai said, “India has a lot of potential in bringing about the transformation in mobility designing landscape.”

He also mentioned that though the future is unpredictable, it is possible to plan for it by understanding that consumer needs are transforming faster than the market.

Professor Kaustuv Sengupta of NIFT Chennai, stated, “Colour represents around 20 percent of the design language. Every 300 miles in our country, you see a new colour context. Human beings see a small spectrum of colours. Colours affect us psychologically. We see what we want to see.”

Rajesh Gogu, Vice-President (Design), Maruti Suzuki India, revealed that the company decided to create a completely new design for the fourth generation of the Dzire. The design became a success despite a 55 percent market share for SUVs.

“The trends on the road are changing, as demand for sedans have reduced while that of SUVs have grown. Designing can reinvent declining segments or products to make them popular again. Innovation is not just about technology, it is also about shape, form, aerodynamics, performance and more. We can design our vehicles that can reduce the carbon footprint offering better fuel efficiency and value to customers,” averred Gogu.

While describing the role of AI in automotive designing, Harikrishnan AK, Delivery Manager, TCS Design, said, “AI image generators can be used for inspiration, exploration and for happy accidents but there are challenges of confidentiality and originality. We need to harness the full potential of AI by customisation and fine-tuning.”

Speaking about designing in the commercial vehicle segment, Pravin Gaikwad, Head of CV Design, Tata Motors, said, “We have adopted multi-powertrain strategy. It is possible for the form to get you the trust of the customer. Form is actually helping us to define many ideas. We are leveraging tech intelligence like telematics to design something very unique.”

He shared an insight on how Tata Motors was using space intelligence as a new design direction for making Tata Prima trucks and a new space-saving concept called Tata YU.

The SIAM Styling and Design Conclave also presented automotive design students of MIT (Maharashtra Institute of Technology), ADYPU (Ajeenkya DY Patil University) and NID (National Institute of Design) an opportunity to present their design prototypes. Vedant Barve, a student at MIT, won the first prize for an electric cruiser scooter concept.

“When we began, India had only two design schools. Today, there are over 1,500 design schools producing a strong talent pool for automotive design. We need to be transformative and move toward defining automotive design that is human-centric and sustainable,” added Prasad of Desmania.

“To make India into a global design hub, change that helps India use aspects of its culture while competing at a global level is needed in the academic curriculum,” concluded Sumer Singh, Associate Professor, IIT Delhi.