AI-Based Visual Inspection: Enhancing The Automotive Industry

Honda Motorcycle & Scooter India Opens Honda BigWing Showroom In West Bengal

Artificial intelligence (AI) is an evolving technology that is still growing, but it is undoubtedly getting better. 

For all we know, factories might not even need lights 20 years later, because most of them will be operated by AI. We see a lot of R&D happening within the AI framework, giving good results. Besides, we see newer frameworks coming in. 

AI-based visual inspection, too, has been growing by leaps and bounds, reshaping automotive inspection. It helps examine detailed defects in vehicles, providing automotive OEMs the opportunity for accuracy and cost-savings. 

One such company focusing on AI-based visual inspection is Lincode Labs, whose AI-backed visual inspection solution, Lincode Visual Inspection System (LIVIS), is its current focus. The company was started with complete research and understanding of the top challenges that manufacturers globally face. After interviewing close to 100 customers, 86 percent of them said that quality inspection happens to be their biggest challenge.

“We were intrigued by this and went to various quality inspection people and identified the technology they were using,” says Rajesh Iyengar, Founder and CEO, Lincode Labs, and goes on, “We went on to find out that the technology hasn’t changed for two decades and there were a lot of false calls in it. That’s when Lincode stepped in and built a product around specific challenges focused on the automotive industry.”

Automotive OEMs, too, look at specifically reducing these false calls and improving productivity, which Lincode has helped solve through its AI-backed visual inspection solution. “The industry standards were 150 to 200 false calls per million inspections. So, in our case, we are doing it in zero to four parts per million,” Iyengar cites.  

Iyengar further reveals that due to this, 80 percent of their customers are repeat orders. “That’s because they are completely happy with the inspection process and the way the inspection is automated,” he mentions.  

LIVIS
Traditional vision systems cannot catch up with AI, as Iyengar says. He avers, “LIVIS stands out because we have built it as a platform. The scalability becomes easier if you’re going to deploy it across multiple factories and locations. But also, the foremost important thing is that it is completely made as a product. Thus, AI is commoditised. With the LIVIS platform, we can bring the cost and time to deployment down.” 

Lincode’s role in the automotive industry
What’s interesting is that even if Lincode caters to the manufacturing industry as a whole, it first addressed the automotive industry. The company researched the market size of various manufacturing companies and the automotive industry took the top spot, with close to USD 542 billion of global value.  

“We started with the automotive industry but pivoted later,” Iyengar tells us and continues, “So, instead of looking at just the automotive or any other industry, we turned our attention to steel, metal, plastic, glass etc. We basically went to the surface and saw how steel and metal are produced today. Whether it’s a CNC machining or forging or casting process, these are major processes used for any industry across the globe involving steel and metal. We understood that steel and metal are dealt with in the same way globally. Therefore, it made sense to go to the surface and into these kinds of defects specifically, and then generalise that and start building a model towards it. This, plus making AI as a product, has made deployment easier across the globe.” 

R&D centre in Bengaluru
Lincode recently opened a new R&D centre in Bengaluru, which also has a significant role to play in deploying the company’s solution across the world.

Stressing on the fact that evolving models are important in AI, Iyengar states, “It’s a continuous process; it’s not that you just build a model and you’re set. We have a big roadmap in the product development, and the Bengaluru R&D centre is going to play a major role in that. We are going to conduct deep research with various data collected across the globe and do various testing with that.” 

Staying ahead
What’s more, Lincode recently closed a funding round in December last year. Catering to a constantly evolving industry like the automotive, Lincode, too, strives to make sure that its visual inspection solution stays ahead and is put to use. “There are about more than 600 parts in a car and each part is segregated – like the structure, wiring, engine components etc.,” Iyengar shares and continues, “These segregations are made so that we can target the sector of the product. For example, when it comes to engine blocks, there is a specific model with a huge data set around engine blocks. This is how we stay ahead of competition.” Iyengar also adds that their trials with various use cases made them understand that inspection alone is not important but also the way the inspection is done. 

Essential skill sets for AI vision systems
Leveraging AI-based visual inspection solutions in the automotive industry is bound to increase productivity, and the cost of labour will also come down because of automation. “Today, most manufacturers use secondary inspection, which can be cut off straight away. This will improve their productivity and also reduce the risk of delays,” Iyengar enlightens. 

Moreover, AI vision systems come with their share of essential skill sets to bring out the best in the automotive industry. Iyengar states that, in general, skilling is required for the factory people. “This could be at various levels,” he puts across and adds, “It could be for the operators, the IT administrator or even the software development team. Hence, deep training is required, which can be somewhat cumbersome because it could be a bit challenging for the operator. So, an IT person might be needed in order to help the operator every time there is a downtime.” 

Covid-19 and AI-backed visual inspection
Such training or skills could certainly come in handy, because Iyengar claims that the need for AI-backed visual inspection solutions in the automotive industry has increased since the Covid-19 pandemic. “Unplanned shutdowns happened during Covid, because of which employees could not report and manufacturing could not continue properly,” he responds and adds, “Hence, a lot of investments are happening because of this. In fact, even now, a lot of employees are still not reporting and the labour problem has become global. It has become tough to get skilled workers. This has led to the adoption of autonomous manufacturing for automotives, where AI is going to play a big role.”

Meeting industry requirements
For an industry that is an economic force globally, AI-based visual inspection is certainly meeting the high-quality requirements of the customers of the automotive sector. Plus, we already see companies like Volvo using the technology. Safety surpasses any requirement, and this requirement can be fulfilled if quality is top-notch. And quality will be at its best if automotive manufacturers can perform production quality inspections in the most efficient way. (MT)

Battery Passport Implementation Beyond EVs To Be Focus Of Barcelona Event

Battery and Energy Storage Europe

Battery and Energy Storage Europe has announced a programme focused on the EU Battery Passport, a regulatory milestone that becomes mandatory in February 2027. The Barcelona-based event will address the compliance gap for applications beyond the electric vehicle (EV) sector, which have dominated the conversation to date.

The event, taking place on 8th and 9th September 2026 at Fira de Barcelona's Gran Via venue, will focus on solutions and talks for applications that fall within the regulation's scope: stationary energy storage, industrial batteries, grid-scale systems, long-duration energy storage and emerging applications in aerospace, maritime and rail electrification.

With the February 2027 legal requirement date approaching, the programme will bring together industry leaders, technology providers, and policy experts to address the compliance challenges facing these diverse sectors.

The Battery Passport is a digital record documenting a battery's entire lifecycle, from raw material sourcing to production, performance and eventual recycling. From February 2027, it becomes mandatory for all rechargeable EV, industrial and LMT batteries over 2 kWh sold in the EU.

Linked via QR code, the passport will track each battery's complete lifecycle, including composition, carbon footprint and recycled content, fundamentally transforming supply chain transparency and sustainability practices across Europe.

The programme will explore implementation topics including digital infrastructure requirements, data management systems, supply chain integration, verification processes and recycling traceability.

Ken Davies, Conference Programme Director at Battery and Energy Storage Europe, said, "The Battery Passport represents one of the most significant regulatory shifts our industry has faced, yet many companies are still grappling with what implementation actually means for their operations. While the EV sector has dominated the conversation, there's a critical need to address how this regulation applies to stationary storage, industrial applications and the innovative battery technologies powering Europe's energy transition. With the clock ticking toward February 2027, Battery and Energy Storage Europe will shine a light on the practical implementation requirements for these often-overlooked sectors, connecting stakeholders with actionable solutions and bringing together the expertise, technology providers, and collaborative spirit needed to turn compliance into competitive advantage across the full spectrum of battery applications."

Scania Selects Horse Powertrain For Range-Extender Truck Pilot In Sweden

Scania - Horse - Pilot

Horse Powertrain has been selected by Scania to provide its range-extender system for a pilot vehicle, currently operating as a heavy-duty timber truck in Sweden. The collaboration is a step in testing hybrid powertrain solutions for demanding transport applications such as forestry logistics.

The pilot is part of the Scania Pilot Partner program and is currently operating in Sweden under SCA, one of Europe’s forestry companies.

The vehicle is built to handle Sweden’s timber routes, transporting heavy loads through remote terrain where access to charging infrastructure remains scarce. By combining a battery-electric drivetrain with the generator designed in Sweden by Horse Powertrain’s division Aurobay Technologies, the truck achieves both long-distance capability and reduced CO2 emissions.

The test route covers approximately 16 km, with an operational target of completing 7–8 rounds per day, comparable to a diesel truck.

The configuration supports the truck’s battery packs with a 120 kW range-extender unit based on Horse Powertrain’s 2.0 litre multi-fuel engine. Acting purely as an onboard charger, the unit supplies electric energy when required during long hauls, temperature extremes, or delays.

Matias Giannini, CEO, Horse Powertrain, said, "Forestry logistics represents one of the toughest challenges for electrification. The forest roads of northern Sweden demand strength, range and reliability. Charging stations are few, but the timber never waits. You can think of our range-extender as a powerbank for a heavy-duty truck: silent, efficient, and always there when you need it. By partnering with Scania and drawing on our engineering excellence, we’re proving how a compact, high-efficiency range-extender enables electric trucks to operate reliably in the most demanding environments. It’s a technology that cuts CO2 now.”

Tony Sandberg, Vice-President at Scania Pilot Partner, added, "What we’re doing in Sweden with Horse Powertrain and SCA builds directly on the 100-day trial we ran together with a logistics partner in Germany earlier this year. That vehicle logged almost 22,000 kilometres and drove more than 90 percent of the time on pure electric power, only using the range-extender when no charging was available. The result was a CO2 reduction of over 90 percent compared with a diesel truck. Those learnings give us a strong foundation as we tailor the system for demanding Nordic timber operations."

Ingo Scholten, Chief Technology Officer, Horse Powertrain and Managing Director Sweden, Aurobay Technologies division, said, “Electrifying heavy-duty routes means understanding what drivers and operators face hour by hour. Long stretches without charging, variable loads and rapidly changing weather. This pilot lets us study those realities directly in day-to-day timber operations. The range-extender’s role is simple. Provide a stable, efficient energy supply so drivers can complete their full shift without interruption and with far lower greenhouse-gas emissions than a traditional diesel truck. The data we gather here will guide how we refine the technology and scale it for wider use across demanding transport applications.”

Horse Powertrain’s modular range-extender architecture builds on the core technology used in its passenger-car and light-commercial hybrid systems, adapted for the higher power output and durability demands of heavy-duty applications. Unlike conventional fixed-speed generator sets, the engine can operate across its full power band, allowing the system to deliver the required output efficiently while keeping fuel consumption, noise and vibration low.

The pilot truck is now undergoing testing in regular operations, carrying full timber loads to gather performance and efficiency data in real-world conditions. The results will guide future deployments of electrified powertrains in the forestry sector and other heavy-duty applications.

Maruti Suzuki Launches One India, One EV Charging Platform

Maruti Suzuki One EV Platform

Maruti Suzuki India, the country’s largest passenger vehicle maker, is gearing up to mark its entry into the electric vehicle segment with the soon-to-be-introduced e Vitara has announced an EV ecosystem with a comprehensive end-to-end digital platform for charging needs, including home and public charging, with an integrated payment journey.

The company has signed collaboration agreements with 13 Charge Point Operators (CPOs) and aggregators to provide seamless charging experiences on a single platform.

Maruti Suzuki has established a network of over 2,000 exclusive charging points across its nationwide dealer network, spanning more than 1,100 cities. Customers’ charging needs are further supported by the extensive partner-operated all-India charging network.

Aligned with its global vision, Maruti Suzuki will work with its partners to enable more than 100,000 Public Charging Points by 2030.

Hisashi Takeuchi, Managing Director & CEO, Maruti Suzuki India, said, “At Maruti Suzuki, we strive to extend a delightful ownership experience to our customers to build lasting trust. Today, we are taking a historic step, as we enter the domain of electric mobility with full readiness to address the EV charging concerns and boost customer confidence. We have established a robust network of over 2,000 Maruti Suzuki exclusive charging points across our sales and service network, spanning more than 1,100 cities. Further, we have collaborated with 13 Charge Point Operators to offer access to a vast charging infrastructure across the country. Aligned with Suzuki’s global vision, we plan to introduce multiple EVs and to support this, our aim is to enable a network of over 1 lakh charging points across India by 2030, along with our Dealer and CPO partners.”

'E for Me' Digital Platform

The Maruti Suzuki ‘e for me’ EV charging mobile app enables end-to-end usage of EV charging points from partner-operated charging points and Maruti Suzuki’s own network on a single platform.

The app offers a uniform customer journey for EV charging and payment through UPI or exclusive ‘Maruti Suzuki Money’, powered by Razorpay.

The platform's functions include:

  • Locate, Pay & Use EV charging points available on the app.
  • Use Public and Smart Home Charger from the same app.
  • One card for ‘Tap N Charge’ functionality at Maruti Suzuki dealer outlets and home charger.
  • Mirror e for me app on the infotainment system for seamless in-car EV charging experience.
  • Remotely start/stop and manage the power output of the smart home charger.

Partho Banerjee, Senior Executive Officer, Marketing & Sales, Maruti Suzuki India, said, “Today is the dawn of a new era for electric mobility in India. It gives me immense pleasure to say that Maruti Suzuki is EV ready and will be ‘By Your Side’ with our comprehensive new platform that addresses key concerns around EV charging infrastructure. Leveraging India’s largest dealer network and our charging partners’ network, we are ensuring there are EV charging points at an average distance of 5-10 kilometres at key locations in the top 100 cities of India. DC fast chargers are also located at regular intervals along key highways to enable nationwide driving freedom for our prospective EV customers. To further enhance peace of mind, we have deployed a 1.5 lakh-strong specially-trained EV workforce to cater to every need of our customers. We have also activated 1500+ EV-ready service workshops across 1100 cities for meeting after-sales requirements to support EV ownership in every part of the country.”

To showcase the network readiness, four e VITARAs were flagged off from Gurugram in all four directions – Srinagar (North), Kanyakumari (South), Bhuj (West) and Dibrugarh (East) – as a part of the ‘e drive’.

The e Vitara Born EV, which is ‘Made-in-India and exported around the world,’ has been rigorously tested over 10 million test kilometres. Tested from ‘Sand to Snow’ over a temperature spectrum of 60deg Celsius to -30deg Celsius, the e Vitara has delivered a driving range of 543 km.

Banerjee added: “Words aside, we are showcasing the prowess of this platform by flagging off a radical ‘e drive’ that will demonstrate the real-world efficacy of Maruti Suzuki’s comprehensive EV charging network. With the ‘e drive’, we aim to boost user confidence and execute faster EV adoption, working alongside the nation’s sustainability goals for net zero.”

Ola Intros Non-AC Cab Options On Its Platform Across India

Ola

Bengaluru-based ride-hailing company Ola Consumer has launched its non-AC ride category across India, becoming the only player in the country to offer this option at scale.

The company stated that the goal is to offer customers maximum choice across various price points to meet their travel needs. The new category will also enable cab drivers to have lower fuel consumption and improve their earnings.  

Ola Consumer spokesperson said: “With the non-AC category, we’re pushing the boundaries of how affordable and accessible urban mobility can be in India. Millions of people rely on daily, value-driven transport, and this offering is built entirely around their needs. The early response has been incredible and shows how strongly India wants more transparent, flexible, and fairly priced mobility. This move marks a step ahead in our mission to rethink mobility in India, and make it truly inclusive for every consumer.”