Currently, India’s foundry market for automotive components is small (only 10 percent of total foundry market — 10 million of cast iron + aluminium) in comparison to USA’s foundry market, which is at 14 million tonnes per annum, of which 3.3 million is aluminium (24 percent). With an increasing focus on higher performance with better safety and lower emission, this gap is going to shrink in the coming years, anticipates Ajay Kapur, CEO – Aluminium & Power Business, Vedanta Aluminium.

“There is immense scope for Indian aluminium producers to tap into the emerging market in the automotive sector,” said Kapur. Vedanta Aluminium was the first in India to supply PFA (primary foundry alloy) to the domestic auto sector. Before, the launch of PFA by the company, India’s entire PFA demand was being met through imports, even though the country has the world’s second-largest aluminium production capacity. Looking at the potential of the auto market and its import dependency, the company decided to tap into the opportunity and develop indigenous capabilities at its state-of-the-art facilities in Jharsuguda and BALCO to meet that demand. Currently, the company has a PFA casting capacity of 240KT spread across its plants in Odisha and Chhattisgarh.

“Primary aluminium producers develop PFAs which are customised to suit the exact needs of automakers in terms of performance, strength, durability, etc. Significant R&D and technical expertise go into developing PFAs, resulting in excellent metal quality and outstanding castability, which makes these alloys the preferred choice for the automotive industry,” explained Kapur. PFAs are ideal for aluminium alloy wheels, cylinder heads and brakes. The company also anticipates that with an increased focus on reduction of vehicle weight with higher safety performance, automotive parts critical to safety will be made from PFA instead of cast iron to offer higher strength and nearly double absorption of crash energy. “Besides, aluminium PFAs will always have the added advantage of cost-saving on fuel and maintenance,” added Kapur.

Vedanta Aluminium has started steadily supplying PFAs to OEMs and ancillaries in wheel manufacturing in India. “Our proactive move to expand business on this front helped us on-board some of the most reputed equipment manufacturers and auto ancillaries as our clients, and we have received a very positive response from them. Encouraged by that, we will soon look to expand our alloy portfolio for supporting manufacturing of cylinder heads, ABS brakes and certain key applications where traditional materials can easily get substituted with aluminium alloy. We are also exploring prospects of long-term investments by auto ancillaries near our aluminium smelters so that they may leverage cost savings in terms of freight, re-melting and electricity,” said Kapur.

The company, according to him, is well-positioned to cater to the current and emerging needs of the Indian auto sector, offering a broad range of products that find usage across the automotive value chain – from casting to extrusion. “When choosing suppliers for alloys, automotive players should look for companies having high-quality casting facilities, sophisticated R&D facilities and technological prowess for developing customised high-performance alloys for their specific needs, and finally, having robust after-sales technical support; USPs that have earned us the trust of our clients,” he added.

Aluminium is the second most used metal in the world after steel, today, and, according to Kapur, it has the potential to become the most important commercial metal in the future. “Most developed countries have already designated aluminium as a core industry. Aluminium holds strategic importance for the economy as the metal of choice for all kinds of transportation, power, aerospace, defence, building and construction needs. So, given the role it plays in supporting the core sectors meet the Government’s ‘Make in India’ initiative, we expect its application to only expand with time,” said Kapur.

The metal’s usage in the transportation sector has been rapidly increasing as it offers an environment-friendly and cost-effective way to increase performance, boost fuel economy and reduce emissions while maintaining or improving safety and durability. Aluminium is substantially lighter than its counterparts, offering a significant reduction in weight, which has a direct impact on fuel consumption and carbon emissions.

The metal also has a higher strength-to-weight ratio compared to traditional materials that enable it to absorb twice the crash energy of mild steel, ensuring that vehicular performance enhancements do not come at the cost of safety. “Further, nearly 90 percent of all the aluminium used in a vehicle is recycled at the end of its lifecycle. The energy required to recycle aluminium is only five percent of the energy required to produce the metal. With all these advantages, aluminium can play a pivotal role in the changing face of the automotive sector,” said Kapur.

Aluminium alloys are used by the Indian auto industry majorly as alloy wheels. Around 95 percent of two-wheelers include aluminium, averaging at 7kg per bike, taking total consumption of aluminium alloy in this segment to 115KTPA (kilo tons per annum). Whereas, only 20 percent of four-wheelers use aluminium, majorly in high-end models, which max out at 40kg per car. “The crux of the matter is, in India, we are yet to explore more applications of aluminium in the automotive industry akin to our global peers. For example, in developed countries, around 21 PFAs are used in the automotive segment to achieve light-weighting in the form of various auto parts and components. In India, we majorly use PFAs only for manufacturing alloy wheels and to some extent, for cylinder heads. So, there is immense potential for usage of aluminium in other auto parts like engine, suspension, front end carrier, instrument panel support, rear frame, chassis and many more,” said Kapur.

Shortly, the company expands its alloy portfolio for supporting manufacturing of cylinder heads, ABS brakes and certain other applications where currently steel or iron is being used but can be substituted by suitable aluminium alloys to provide additional benefits. As the market for aluminium alloys in automotive segment expands with inclusion of newer applications, Vedanta Aluminium will look for opportunities to leverage its technological expertise and R&D capabilities to develop products customised to the needs of the market. Vedanta Aluminium is also open to collaborating with the downstream industry, to unlock the entire potential of aluminium used in the auto sector and cater to the rapidly evolving aluminium requirements of the Indian automotive industry.

In the Indian automotive market, one of the biggest challenges faced today is the increasing imports of auto components from China and other countries. The size of the auto components imports was USD 17.6 billion in FY19. Asia, the largest source of imports for Indian auto-components, had a share of 61 percent followed by Europe at 29 percent; North America at eight percent; Latin America and Africa at one percent each in FY19. China, with 27 percent, enjoyed the status of the largest exporter in the Indian automotive market.

“The potential of the aluminium industry should be acknowledged and recognised as a core sector with a National Aluminium Policy that will encourage, protect and boost the domestic aluminium industry. The domestic capability needs to be harnessed for critical sectors of national importance like defence, aerospace, aviation, transportation, infrastructure, electrification, housing, etc. We must make the vision of ‘Make in India’ a ground reality in these sectors, leveraging the potential of the entire aluminium value chain, from mining to end usage. Besides enhancing domestic capacity and reducing import dependency and subsequently trade deficit, it will also generate huge employment opportunities in our country which has a deep talent pool that needs to be capitalised for the realisation of our vision of a USD5 trillion economy. We are on the right path, but there is still a long way to go,” said Kapur.

The global economy is swiftly moving towards a cleaner, greener and more sustainable lifestyle. For more than a decade now, concerns about fuel efficiency have encouraged OEMs to replace steel with aluminium in vehicle bodies, doors, trunks, hoods, bumpers, crash boxes, brakes and wheels. With the advent of electric vehicles (EV), OEMs worldwide are focusing on exploring and applying new uses of aluminium. The need for lightweight battery casings and heat exchangers in electric vehicles, combined with autonomous vehicles’ demands for high visibility and structural integrity, is expected to exponentially increase the use of aluminium in cars, trucks and buses from now on. “Using aluminium in EVs has several advantages, foremost amongst which is the distance travelled per charge. Lighter the vehicle, the longer its range. Coming to better battery life, thanks to the metal’s thermal and anticorrosion properties, aluminium is ideal for battery frames. Demand for aluminium will also rise on account of infrastructure for serving EVs since the metal is commonly used as a housing material for EVs charging stations as well. While India is waking up to this future of automobiles, partnerships between different automotive industry bodies/institutions and auto companies for sharing knowledge and expertise will help fast-track development of electric vehicles in the country,” said Kapur. MT

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Horse Powertrain, a global player in low-emission and innovative powertrain systems, has unveiled its first production-ready V8 engine, the HORSE W40. Developed for high-performance hybrid vehicle platforms, the 4.0-litre eight-cylinder unit ranks among the market's most power-dense V8 offerings, weighing just 200 kg while producing over 500 kW and 800 Nm. That blend of strong low-end torque and high peak power makes it suited to sports cars, pick-up trucks and off-road vehicles alike.

The engine is laid out longitudinally with twin top-mounted turbochargers in a hot-V configuration, and it borrows advanced direct fuel injection, extensive lightweighting and a shortened turbo intake path from across the company's portfolio to achieve its power and torque density. Complementing it is the HORSE 8LDCT, an eight-speed transmission with a sportscar-grade wet dual clutch that delivers a pre-fill time below 50 ms and shift response under 20 ms, plus a silicon carbide control system, power module, variable-displacement mechanical pump and support for up to 1,050 Nm.

Both components will make their world debut as an integrated set in Lotus's upcoming Type 135 supercar, the brand's first entry into the category. The pairing is intended to cement the W40's position as the leading hybrid engine for top-end vehicles, combining high output with hybrid-ready efficiency. Horse Powertrain says the integrated package demonstrates how its portfolio technologies can be brought together to serve demanding performance applications.

Matias Giannini, CEO, Horse Powertrain, said, “The HORSE W40 marks another landmark achievement for Horse Powertrain’s engineering teams, with our world-class technology powering one of the most power-dense V8s in automotive history. This hybrid-first engine has been built with our company’s full-powertrain perspective and expertise, designed for integration from the outset with our landmark HORSE 8LDCT transmission. In powering the Lotus Type 135, Horse Powertrain is both advancing the state of the art of automotive engineering while making a historic contribution to the world-renowned Lotus brand.”

Feng Qingfeng, CEO, Lotus, said, “We are excited to partner with Horse Powertrain to bring its advanced V8 engine and hybrid transmission technology to the upcoming Lotus Type 135. The HORSE W40 V8 engine and 8LDCT hybrid transmission represent significant advances in powertrain engineering, combining exceptional power and torque density with a highly integrated design. By bringing these technologies together with Lotus’ expertise in lightweight engineering and chassis dynamics, we aim to deliver a new generation of supercar performance, combining outstanding power, efficiency and the precise, engaging driving experience that defines Lotus.”

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US-headquartered Ten-Nine Technologies has entered a market development partnership with Tokyo-based Rune Nordgaard Consulting (RNC) to expand the evaluation and commercialisation of its 'TENIX' battery additive across Japan's battery value chain.

Headquartered in Tulsa, Oklahoma, Ten-Nine Technologies is said to have developed proprietary nano-scale materials that improve battery performance, longevity and stability across lithium-ion chemistries. The company claims its flagship technology, christened TENIX, is a cathode additive engineered to extend cycle life, improve thermal performance and unlock more value from every cell.

TENIX is a powder additive blended into cathode active materials during manufacturing at 0.5 to 2 percent of cathode weight without requiring equipment modifications or battery redesigns. In third-party evaluations across nickel-manganese-cobalt (NMC) and lithium-manganese-oxide (LMO) chemistries, the additive increased charge-discharge cycles by over 75 percent, extending electric vehicle battery lifespans from 150,000 to over 265,000 miles while reducing cost per kilowatt-hour by approximately 40 percent, lowering resistance by 10 percent and decreasing lifetime heat output by around 40 percent.

Under the agreement, RNC will act as Ten-Nine's representative in Japan, facilitating engagement with automotive original equipment manufacturers, battery makers, cathode producers, trading houses and research institutions.

Since May 2026, RNC has introduced TENIX to battery manufacturers, automotive firms, and cathode materials producers in Japan to support technical evaluations and customer qualification processes.

Paige Johnson, CEO, Ten-Nine Technologies, said, “Japan has played a foundational role in the development of the global lithium-ion battery industry. RNC’s deep understanding of the Japanese battery ecosystem and extensive industry network make them an ideal partner as we continue expanding our global presence.”

Rune Nordgaard, Founder, Rune Nordgaard Consulting, said, “Japan is one of the world’s most important battery markets, but success here requires trust, technical understanding, and strong local follow-up. TENIX has demonstrated excellent performance in NMC and LMO cathode chemistries, with strong potential for all-solid-state batteries as well, and I believe it will be of real interest to battery and battery-related companies across Japan. We’re pleased to support Ten-Nine, whose professionalism, technical rigour, and commitment to customers give us confidence in introducing TENIX to potential partners in Japan.

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German luxury carmaker Audi has detailed the battery architecture and bidirectional charging capabilities of the Audi A2 e-tron, which is available to order in three battery configurations of 52, 61 and 84 kWh.

The EV features Vehicle-to-Load (V2L) functionality to power devices and Vehicle-to-Home (V2H) capability to supply electricity to households when paired with a DC wallbox, with Vehicle-to-Grid (V2G) functionality planned to feed energy into the power grid in the future.

The 52 kWh and 61 kWh variants use lithium iron phosphate (LFP) batteries arranged in a cell-to-pack layout, while the 84 kWh variant uses a nickel-manganese-cobalt battery. Depending on the configuration, direct current charging powers range between 100 and 183 kW, charging the battery from 10 to 80 per cent in 24 minutes for the 52 kWh version, 26 minutes for the 61 kWh version, and 29 minutes for the 84 kWh versions.

The vehicle incorporates an OCDC 2.0 unit that integrates the on-board charger and DC/DC converter, utilising metal-oxide-semiconductor field-effect transistors (MOSFETs) and alternating current output management software. A thermal management system regulates battery temperature, current flow, and state of charge during charging and discharging cycles, while a battery management controller employs an algorithm to track state of charge, ageing, and range calculations across the LFP cells.

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Enmovil Solutions has formed a partnership with Tangentia to provide supply chain orchestration software to manufacturing and automotive enterprises in Canada. The agreement was formalised during the Team Canada Trade Mission to India in October 2026, led by Canada's Minister of International Trade, Maninder Sidhu, which resulted in 34 agreements valued at nearly CAD 300 million.

Under the terms of the agreement, the companies will combine Enmovil's CADDIE supply chain platform with Tangentia's integration and Agentic AI systems. Tangentia will manage go-to-market operations, deployment and customer support in Canada, targeting manufacturers, automotive original equipment manufacturers, electric vehicle and battery producers, defence contractors and supplier networks. Enmovil's platform manages demand, inventory, production, and logistics planning for clients including Maruti Suzuki India, Mahindra & Mahindra, TVS Motor Co, Daimler, Nestle, Hero MotoCorp, Indus Towers and Ashok Leyland.

Ravi Bulusu, Co-Founder and CEO, Enmovil, said, “Canada is a natural next step in Enmovil’s global expansion. Its manufacturing and automotive sectors run on complex, tightly connected supply chains, where faster and better-coordinated decisions translate directly into cost and service outcomes. By combining CADDIE, Industry’s leading Agentic supply chain decisioning and orchestration platform, with Tangentia’s solutions and local expertise, we can offer Canadian enterprises a joint solution that helps them make faster, better-informed supply chain decisions. We look forward to working with Tangentia to bring this to more businesses in Canada.”

Vijay Thomas, CEO, Tangentia, said, “Canadian manufacturers, Retailers and Distributors are under growing pressure to build supply chains that are more resilient and responsive. CADDIE, Enmovil’s supply chain decisioning and orchestration platform, has proven itself at scale with some of the largest manufacturing and automotive companies in India, and it complements Tangentia’s strengths in Supply Chain, EDI, integration and Agentic AI. Together, we can offer our customers a combined solution and a practical path to AI-driven supply chain decisions. This partnership is also a strong example of the growing technology ties between Canada and India.”

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