Currently, India’s foundry market for automotive components is small (only 10 percent of total foundry market — 10 million of cast iron + aluminium) in comparison to USA’s foundry market, which is at 14 million tonnes per annum, of which 3.3 million is aluminium (24 percent). With an increasing focus on higher performance with better safety and lower emission, this gap is going to shrink in the coming years, anticipates Ajay Kapur, CEO – Aluminium & Power Business, Vedanta Aluminium.

“There is immense scope for Indian aluminium producers to tap into the emerging market in the automotive sector,” said Kapur. Vedanta Aluminium was the first in India to supply PFA (primary foundry alloy) to the domestic auto sector. Before, the launch of PFA by the company, India’s entire PFA demand was being met through imports, even though the country has the world’s second-largest aluminium production capacity. Looking at the potential of the auto market and its import dependency, the company decided to tap into the opportunity and develop indigenous capabilities at its state-of-the-art facilities in Jharsuguda and BALCO to meet that demand. Currently, the company has a PFA casting capacity of 240KT spread across its plants in Odisha and Chhattisgarh.

“Primary aluminium producers develop PFAs which are customised to suit the exact needs of automakers in terms of performance, strength, durability, etc. Significant R&D and technical expertise go into developing PFAs, resulting in excellent metal quality and outstanding castability, which makes these alloys the preferred choice for the automotive industry,” explained Kapur. PFAs are ideal for aluminium alloy wheels, cylinder heads and brakes. The company also anticipates that with an increased focus on reduction of vehicle weight with higher safety performance, automotive parts critical to safety will be made from PFA instead of cast iron to offer higher strength and nearly double absorption of crash energy. “Besides, aluminium PFAs will always have the added advantage of cost-saving on fuel and maintenance,” added Kapur.

Vedanta Aluminium has started steadily supplying PFAs to OEMs and ancillaries in wheel manufacturing in India. “Our proactive move to expand business on this front helped us on-board some of the most reputed equipment manufacturers and auto ancillaries as our clients, and we have received a very positive response from them. Encouraged by that, we will soon look to expand our alloy portfolio for supporting manufacturing of cylinder heads, ABS brakes and certain key applications where traditional materials can easily get substituted with aluminium alloy. We are also exploring prospects of long-term investments by auto ancillaries near our aluminium smelters so that they may leverage cost savings in terms of freight, re-melting and electricity,” said Kapur.

The company, according to him, is well-positioned to cater to the current and emerging needs of the Indian auto sector, offering a broad range of products that find usage across the automotive value chain – from casting to extrusion. “When choosing suppliers for alloys, automotive players should look for companies having high-quality casting facilities, sophisticated R&D facilities and technological prowess for developing customised high-performance alloys for their specific needs, and finally, having robust after-sales technical support; USPs that have earned us the trust of our clients,” he added.

Aluminium is the second most used metal in the world after steel, today, and, according to Kapur, it has the potential to become the most important commercial metal in the future. “Most developed countries have already designated aluminium as a core industry. Aluminium holds strategic importance for the economy as the metal of choice for all kinds of transportation, power, aerospace, defence, building and construction needs. So, given the role it plays in supporting the core sectors meet the Government’s ‘Make in India’ initiative, we expect its application to only expand with time,” said Kapur.

The metal’s usage in the transportation sector has been rapidly increasing as it offers an environment-friendly and cost-effective way to increase performance, boost fuel economy and reduce emissions while maintaining or improving safety and durability. Aluminium is substantially lighter than its counterparts, offering a significant reduction in weight, which has a direct impact on fuel consumption and carbon emissions.

The metal also has a higher strength-to-weight ratio compared to traditional materials that enable it to absorb twice the crash energy of mild steel, ensuring that vehicular performance enhancements do not come at the cost of safety. “Further, nearly 90 percent of all the aluminium used in a vehicle is recycled at the end of its lifecycle. The energy required to recycle aluminium is only five percent of the energy required to produce the metal. With all these advantages, aluminium can play a pivotal role in the changing face of the automotive sector,” said Kapur.

Aluminium alloys are used by the Indian auto industry majorly as alloy wheels. Around 95 percent of two-wheelers include aluminium, averaging at 7kg per bike, taking total consumption of aluminium alloy in this segment to 115KTPA (kilo tons per annum). Whereas, only 20 percent of four-wheelers use aluminium, majorly in high-end models, which max out at 40kg per car. “The crux of the matter is, in India, we are yet to explore more applications of aluminium in the automotive industry akin to our global peers. For example, in developed countries, around 21 PFAs are used in the automotive segment to achieve light-weighting in the form of various auto parts and components. In India, we majorly use PFAs only for manufacturing alloy wheels and to some extent, for cylinder heads. So, there is immense potential for usage of aluminium in other auto parts like engine, suspension, front end carrier, instrument panel support, rear frame, chassis and many more,” said Kapur.

Shortly, the company expands its alloy portfolio for supporting manufacturing of cylinder heads, ABS brakes and certain other applications where currently steel or iron is being used but can be substituted by suitable aluminium alloys to provide additional benefits. As the market for aluminium alloys in automotive segment expands with inclusion of newer applications, Vedanta Aluminium will look for opportunities to leverage its technological expertise and R&D capabilities to develop products customised to the needs of the market. Vedanta Aluminium is also open to collaborating with the downstream industry, to unlock the entire potential of aluminium used in the auto sector and cater to the rapidly evolving aluminium requirements of the Indian automotive industry.

In the Indian automotive market, one of the biggest challenges faced today is the increasing imports of auto components from China and other countries. The size of the auto components imports was USD 17.6 billion in FY19. Asia, the largest source of imports for Indian auto-components, had a share of 61 percent followed by Europe at 29 percent; North America at eight percent; Latin America and Africa at one percent each in FY19. China, with 27 percent, enjoyed the status of the largest exporter in the Indian automotive market.

“The potential of the aluminium industry should be acknowledged and recognised as a core sector with a National Aluminium Policy that will encourage, protect and boost the domestic aluminium industry. The domestic capability needs to be harnessed for critical sectors of national importance like defence, aerospace, aviation, transportation, infrastructure, electrification, housing, etc. We must make the vision of ‘Make in India’ a ground reality in these sectors, leveraging the potential of the entire aluminium value chain, from mining to end usage. Besides enhancing domestic capacity and reducing import dependency and subsequently trade deficit, it will also generate huge employment opportunities in our country which has a deep talent pool that needs to be capitalised for the realisation of our vision of a USD5 trillion economy. We are on the right path, but there is still a long way to go,” said Kapur.

The global economy is swiftly moving towards a cleaner, greener and more sustainable lifestyle. For more than a decade now, concerns about fuel efficiency have encouraged OEMs to replace steel with aluminium in vehicle bodies, doors, trunks, hoods, bumpers, crash boxes, brakes and wheels. With the advent of electric vehicles (EV), OEMs worldwide are focusing on exploring and applying new uses of aluminium. The need for lightweight battery casings and heat exchangers in electric vehicles, combined with autonomous vehicles’ demands for high visibility and structural integrity, is expected to exponentially increase the use of aluminium in cars, trucks and buses from now on. “Using aluminium in EVs has several advantages, foremost amongst which is the distance travelled per charge. Lighter the vehicle, the longer its range. Coming to better battery life, thanks to the metal’s thermal and anticorrosion properties, aluminium is ideal for battery frames. Demand for aluminium will also rise on account of infrastructure for serving EVs since the metal is commonly used as a housing material for EVs charging stations as well. While India is waking up to this future of automobiles, partnerships between different automotive industry bodies/institutions and auto companies for sharing knowledge and expertise will help fast-track development of electric vehicles in the country,” said Kapur. MT

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Basemark, a provider of real-time graphics and augmented reality (AR) software, has announced a strategic collaboration with KPIT Technologies, a global mobility solutions provider. The partnership aims to accelerate the development and large-scale deployment of next-generation, multi-screen Human Machine Interface (HMI) solutions for automotive original equipment manufacturers (OEMs).

As a primary milestone of this agreement, KPIT officially joins Basemark’s Rocksolid ecosystem as its first certified partner. The alliance is structured to help automotive manufacturers transition HMI concepts into production-grade series deployment faster while meeting stringent industry standards for safety, reliability and performance.

As modern vehicles transition into software-defined platforms, advanced HMIs have become critical differentiators for brand identity and consumer experience. However, scaling immersive, context-aware interfaces across multiple vehicle segments and varied display domains remains a significant engineering challenge.

This collaboration addresses those complexities by pairing specialised software hardware with global engineering scale:

Basemark's Rocksolid Platform: Provides a high-performance software environment tailored for advanced HMI and AR development. The platform is designed to support modern development workflows, including artificial intelligence (AI)-assisted creation, modification, and debugging of HMI assets and application logic.

KPIT's Integration and Engineering Scale: Brings nearly two decades of automotive software expertise, having supported more than 20 million vehicles globally. KPIT provides end-to-end capabilities across infotainment, digital cockpits, connectivity, embedded platforms, systems integration, validation, and global delivery.

The Rocksolid Certified Partner Program is designed by Basemark to ensure that OEMs can execute high-volume, safety-critical HMI programs with verified partners who have demonstrated technical excellence on the platform.

Under the agreement, KPIT will directly leverage Rocksolid Studio and Rocksolid Engine to design and deploy integrated automotive software architectures, including advanced HMI, AR Head-Up Displays (HUD), digital cockpits, and multi-display experiences.

Tero Sarkkinen, Founder & CEO, Basemark, said, “KPIT becoming the first Rocksolid Certified Partner is an important milestone for the Rocksolid ecosystem. With KPIT’s automotive software expertise and delivery scale, OEMs can accelerate their journey from HMI concept to reliable series production.”

Omkar Panse, CTO, KPIT Technologies, added, “Our collaboration with Basemark strengthens our ability to help OEMs deliver advanced HMI experiences with production readiness and scale. By combining Rocksolid’s high-performance platform with our solutions, and software and systems expertise, we enable customers to deploy differentiated user experiences across vehicle programs efficiently.”

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German luxury automotive company Audi has officially introduced the Audi Nuvolari, its first-ever supercar featuring a high-performance hybrid powertrain. The company believes it is destined to become the fastest and most powerful production vehicle in the history of the brand. Production of the vehicle will be strictly limited to 499 units with customer deliveries scheduled to commence in the first half of 2027.

Named after the legendary, fearless pre-war racing driver Tazio Nuvolari, the pre-production prototype represents a monumental shift for the manufacturer. It serves as the pioneering production model to debut Audi’s brand-new, visceral design philosophy.

The technical core of the Audi Nuvolari features a complex hybrid system sporting four distinct drive units that push out a combined maximum system output of 736 kW (1,001 PS).

It uses a mid-mounted 4.0-litre V8 biturbo engine that generates 588 kW (800 hp) and 730 Nm of torque. Heavily derived from motorsports, it revs up to an impressive 10,000 rpm. The engine is further complemented by three axial flux electric motors, which include two oil-cooled axial flux motors on the front axle, outputting up to 2,150 Nm of torque and enabling fully variable torque vectoring. A third electric motor is sandwiched between the mid-mounted engine and the transmission. The system relies on a lithium-ion battery with a gross capacity of 7.3 kWh.

The Audi Nuvolari has a claimed acceleration of zero to 100 kmph in under 2.6 seconds, upto 200 kmph in 6.8 seconds and a top speed exceeding 350 kmph.

To safely manage extreme velocities, Audi worked closely with its Formula 1 drivers to refine the car's aerodynamics. The vehicle features an S-duct – a vented front end that channels air to increase front-axle downforce while reducing lift – and a deployable adaptive rear wing. The wing automatically morphs through three operational configurations: Closed (minimising drag), Low Downforce (LD) and High Downforce (HD).

In its peak HD setting, the aero package generates more than 400 kg of downforce. Drivers can also manually deploy a steering-wheel-mounted Drag Reduction System (DRS) on straights to lower the wing and bleed off drag.

Structurally, the supercar utilises the renowned Audi Space Frame (ASF) technology but pairs it with an all-carbon fibre exterior for the first time in brand history. Virtually all body panels are built using high-tech prepreg autoclave technology to ensure maximum rigidity with minimal mass. Forged centre-lock wheels also make their production debut on this vehicle.

Quattro Predictive Ride

The vehicle premieres quattro predictive ride, an advanced evolution of Audi's signature all-wheel-drive system. Using a highly responsive vehicle state model fed by real-time telemetry (including yaw rate, steering angles and grip levels), the car proactively calculates traction thresholds.

Before a tyres-slip event can occur in a corner, the car seamlessly modulates longitudinal and lateral torque vectoring, tweaks active aero downforce and applies targeted brake interventions to stabilise the chassis.

Through physical rotary dials on the steering wheel, drivers can select from four core modes, plus a dedicated track setting:

• E-Hybrid: For fully electric, emissions-free urban driving.
• Balanced: Prioritises everyday driving comfort, efficiency and baseline performance.
• Dynamic: Optimises throttle response and sharpens cornering precision.
• Dynamic+: Focuses the entire hybrid powertrain on delivering maximum emotional performance.
• Track Mode: Tailors traction control behaviour to specific track environments, allowing drivers to manually step settings across Wet, Dry, Race, or completely Traction Control Off (TC Off).

The Nuvolari employs a motorsport-derived brake-by-wire system with an energy absorption capability of up to 2.8 megawatts. It permits purely electric regeneration up to 0.3 g before seamlessly engaging its hydraulic anchors.

The physical hardware consists of the new Audi Ceramic Pro braking system, utilising Formula 1 long-fibre carbon brake discs and a custom internal cooling design that boosts thermal dissipation by 21 percent over conventional carbon-ceramic brakes. Massive 10-piston fixed calipers clamp down on 420x40 mm discs at the front axle, while 4-piston calipers handle 410x32 mm discs at the rear.

The cockpit layout strips away secondary digital clutter, keeping all vital human-machine interface (HMI) menus directly inside the driver's primary line of sight. The visual identity features anodised aluminium accents and premium lightweight carbon-fibre bucket seats.

The interior is cleverly split into two distinct colour zones: a dark, muted front cabin designed to optimise high-speed driving concentration and a lighter Shadow Dune layout in the rear.

In a historic nod to Audi's rich racing heritage, the colour accents utilised across the digital HMI screens are styled as a direct tribute to the legendary 1930s Auto Union Type C speed-record race cars.

Gernot Dollner, Chairman of the Board of Management, Audi AG, said, “With the Audi Nuvolari, we are accelerating technological progress. It shows what is possible when the focus is on technology, performance, and execution through teamwork – and when we achieve progress together.”

Rouven Mohr, CTO, Audi, added, “With the Audi Nuvolari, our entire team has once again demonstrated its technical expertise, innovative strength, and dedication. This is reflected not only in the vehicle’s performance and its Formula 1-inspired technologies, but also in the ability to transfer innovations quickly and precisely into a production vehicle.”

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French tier 1 supplier Valeo has expanded its presence in the electric vehicle ecosystem with the introduction of its advanced smart charging product range. The new lineup is being showcased at the Drive to Zero event at Paris Expo Porte de Versailles.

For the first time, the company is demonstrating its new Ineez AC charging station, which features native integration of bidirectional Vehicle-to-Grid (V2G) technology and the ISO 15118-20 communication protocol. The implementation transforms the traditional vehicle charging point into an active hub capable of optimising local energy flows and reducing user costs by allowing real-time interaction between electric vehicles and the power grid.

The core software and hardware architecture powering Valeo's V2G charging equipment utilises a technology platform originally engineered by IoTecha, which is now owned by Valeo.

This system combines updated communication networks with a cloud-based IoT.ON management platform to secure baseline interoperability between the EV, the charger and the local utility provider.

It utilises ISO 15118-20 protocol, which serves as a secure, universal digital interface between the vehicle and the hardware to guarantee ultra-secure data transfers and support bidirectional energy flows. Embedded software stacks allow for localised implementation of varying international grid codes, optimising hardware functionality according to specific geographic requirements.

The autocharge feature streamlines the consumer charging process by incorporating automatic, cardless user authentication upon plug-in. The bidirectional power flow enables electric vehicles to feed stored energy back into power grids or localised buildings during peak energy demand periods, serving as a functional tool for asset monetisation.

At the event, Valeo is exhibiting its full Ineez commercial portfolio, structured to target residential, commercial, industrial and fleet applications including – Smart Unidirectional (V1G) AC Stations, Advanced Bidirectional (V2G) AC Stations, Energy Management Systems and Ancillary Hardware.

Isabelle D’Ambrosio, Vice-President of Smart Mobility, Valeo, said, “At Valeo, we are combining our industrial excellence and software protocols, to make advanced energy flexibility both accessible and future-proof for our customers, expanding our reach beyond the traditional automotive technology. We are proud to present our latest Ineez AC charging station that offers Vehicle-to-grid technology as well as the latest communication protocol that secures a safe interface between the vehicle and the charging station.”

Oleg Logvinov, Founder, IoTecha, added, “As EV infrastructure becomes woven into the fabric of daily life – from the driveway to the highway – the potential for asset monetisation scales exponentially. IoTecha’s platform, now a part of Valeo’s global ecosystem, bridges the gap between simple charging and smart monetisation. We aren’t just charging vehicles; we are providing a one-stop shop to turn every EV into a high-performance revenue engine.”

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Synopsys, Inc., a prominent provider of silicon-to-systems design solutions, will host its annual flagship Synopsys User Group (SNUG) India 2026 conference at the Sheraton Grand Bengaluru Whitefield Hotel on 18 June 2026.

The one-day event serves as a collaborative platform for semiconductor design engineers, technology executives and ecosystem partners across India's electronics and systems engineering sectors to discuss developments in the era of pervasive artificial intelligence.

The conference will open with a keynote presentation delivered by Ravi Subramanian, Chief Product Management Officer at Synopsys, titled ‘Re-Engineering the Future of Silicon’. The address will examine the structural transformations occurring within engineering design and development workflows, driven by specific technical shifts:

• AI and Agentic Workflows: Exploring how machine learning and autonomous agent frameworks are optimising traditional silicon layout and verification pipelines.
• Silicon-to-Systems Innovation: Evaluating the accelerating convergence of standard silicon design, multiphysics analysis and intelligent system engineering to manage high design complexity.
• Accelerated Innovation Cycles: Addressing the challenges organisational engineering teams face during truncated development timelines for complex semiconductor products.

As software-defined architectures and AI transform product development paradigms, SNUG India 2026 will run multi-track sessions detailing next-generation engineering workflows. The technical program will incorporate peer-reviewed customer presentations, expert panels and technical deep-dives covering – AI-enabled semiconductor engineering & automation tools; 3DIC and advanced packaging; managing signal integrity & layout density in multi-dye chip architectures; multiphysics chip design & hardware-assisted verification systems and design methodologies for software-defined systems.

Sudeep Kallappa Shivalli, Regional Senior Director, Go To Market at Synopsys, said, “SNUG India 2026 reflects the spirit of collaboration and innovation that has defined the Synopsys Users Group community for over three decades. As engineering teams navigate unprecedented complexity driven by AI, intelligent systems and software-defined products, platforms like this becomes increasingly important for bringing together customers, partners and technology experts to exchange insights, share experiences and collectively shape the future of innovation.”

File photo: Synopsys 2025

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