By T Murrali:

Freudenberg Performance Materials India (FPMI), part of Freudenberg Performance Materials (FPM), a global manufacturer of technical textiles, nonwovens and fibre, has been operational in India with a production site in Chennai since 1998. It has plans also to cater to the modern commercial vehicles by expanding its product portfolio.

Globally, FPM manufactures high-performance technical textiles and nonwovens for a wide range of applications including automotive, building materials, clothing, hygiene, wearables and healthcare. The FPM products / materials for automotive industry customers include mechanically bonded nonwovens for car headliners, trunk and rear seat coverings that are characterized by abrasion resistance. Besides, it caters to the OEMs with tuft backing for carpets and moulded under-body panels and wheel liners. FPM products make driving more efficient, climate friendly and comfortable. Nonwovens are lighter than woven variants and, therefore, support a more economic driving style. They help absorb sound, ensure pleasant climate inside the vehicle and help save fuel and reduce CO2 emissions.

For some of the products FPMI is an extended arm of the manufacturing locations of FPM outside India. The global company has manufacturing facilities in Germany, Korea, China, Japan, and the US; these are the locations where it has automotive manufacturing hubs.

Speaking to this publication, G Sivasailam, Managing Director, FPMI, said, “Essentially our R&D is in Germany, Korea, China, Japan, and the US which we carry to all other consuming countries. We see the Indian market as very promising in the near future. We want to warm up the market with the services and supplies from other locations, which we are currently doing. Supplies are coming in on a duty-free basis which is used in vehicles for exports. For example, many companies are exporting quite a lot to Latin America; we cater to that by supplying headliners. We also do the sun-roof for many Japanese & Korean based car manufacturers for their export models. Currently the domestic market is catered to by a few suppliers in Mumbai and Gurugram.”

There is substantial value addition for the OEMs and end-customers with the application of non-woven products in which case cost is not a criterion. Still what is preventing the OEMs here from getting them from the global companies like Freudenberg? Sivasailam said, “We use a three-denier fibre which is very fine compared with the six-denier used in the market. So the starting point itself is totally different. Secondly, the kind of binders and latex that we use are all CFC-free and they are also bio-decomposable. At the end of the day a consumer for an entry level car will look at the price. But for the premium cars, the price may not matter much.

Speaking on the advantages he said the NVH values of this product are superior to what is available in the market but the end-consumer finds it a little isometric to the value he is getting. For instance, sound absorption by the headliner is much higher than that of one made out of six-denier but the percentage difference is not necessarily the reason for making this a premium product, the consumer is unable to comprehend the difference. With the evolution of vehicles from ICE to Electric, there are enough opportunities for companies like FPM because the noise created by the IC engine nullifies the other noises while in the EV operation is silent. Therefore, “we see a big opportunity there. That is one particular area where innovation has been directed to by Freudenberg. Not only on headliners but also on back trays, hood liners, floor mats etc. We are coming up with composites which are lighter with longer life for a carpet, offering Lutraflor (Freudenberg technology) floor mats that are lighter and stronger. They have high abrasion resistance that remains despite perpetual usage. The weight here is reduced substantially and the back trays are super absorbent of noise. The hood liners take care of the temperature as well as the noise. These are the areas where we have come up with lighter material, meeting the requirements,” he said.

These products reduce the weight of the four big mats that weigh about 3.5 to 4kg by 25 percent. Overall, there is about 10-15 percent reduction over the conventional products. That’s the reason why today a lot of patronage is shown to these products; as of now they are used only in the C or D segment cars. In India it will take a little more time to reach these segments. Customer awareness level is still not high in India. However, when it comes up, the company would be able to offer a competitive product, considering the economies of scale, which would match the market trends, he said.

UV Rays Impact

Normally, UV rays raise temperature. When they are absorbed by the seats or any component temperature builds up and the a/c in the car is made to work more to maintain the temperature. There is also fuel loss. To cut it down it is necessary to reduce the amount of UV light that goes into the car which would enhance the mileage of the vehicle; passengers also will be benefited as UV rays are not good for the skin.

FPM has developed a composite material for the under-body shield to which patent is pending. “In most countries the under-body shield is metal; we are trying to replace it with a non-woven backed composite that would have the tenacity to take stones and everything hitting it at high speed. Straightaway, the weight proposition will change,” he said. Would that not affect the safety of the vehicle since, for stability, lower centre of gravity is key and this can be achieved by placing heavier stuff under body of the car? Sivasailam said the solution is to support only on the engine side; under-body shield is normally on the engine side so that stones don’t fly into the engine and hit the other parts. When there is lighter material on the front of the vehicle it actually enhances mobility. What is unique is the way the composite is made, the technology and construction; and the amount of tenacity it brings to the product to increase longevity. It’s a 100% recyclable material as well with weight saving up to 40%.

Business Opportunities

On the new opportunities for FPM, Sivasailam said, “We are also having battery separators; they are undergoing development as high storage batteries. It avoids catching fire which mitigates the risk to a great extent because of the ceramic coating. That is where e-mobility will make big commercial success. The other possibilities for the company to explore in India are the commercial vehicles, which are now getting smarter and better as vehicle makers give importance to the interiors; so there is an opportunity for them to get into this business. Even today most accidents take place due to driver fatigue. If that can be minimised it would help. The touch on the headliner or on the seat-back, everything is important. Haptic feeling is not given importance in India as of now. That is something that will be very good with a three-denier head liner. “We are also working on better acoustic properties on the trims. We have a product called Evolon which is a fine fibre technology, spun drawn with very good NVH property. We are working with Evolon in some automotive companies where we feel it can give much superior noise control,” Sivasailam said. (MT)

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French tier 1 supplier Valeo has commenced production of high-definition (HD) surround-view cameras at its facility in Sanand, Gujarat. The new production line was inaugurated on 3 April 2026 by Marc Vrecko, CEO of Valeo’s Brain Division, marking an expansion of the company’s vision system manufacturing in India.

The Sanand facility will focus on the high-volume manufacturing of vision camera systems for original equipment manufacturers (OEMs) in India. These components are engineered to support autonomous and semi-autonomous driving functions through Advanced Driver Assistance Systems (ADAS) and Advanced Rider Assistance Systems (ARAS).

While hardware manufacturing is centred in Sanand, the software and intelligence for these sensors are developed at Valeo’s research and development hub in Chennai. The facility is also scheduled to expand into the production of automotive displays and telematics control units to provide solutions for digital cockpits and connected vehicles.

The expansion is part of Valeo’s ‘Elevate 2028’ strategic plan, which identifies India as a priority market. By localising the production of vision systems, the company aims to streamline its supply chain and increase the delivery speed of safety technologies to regional partners. The investment is intended to transition the Sanand site into a multi-technology hub for automotive electronics.

Marc Vrecko, CEO, Valeo’s Brain Division, said, “The inauguration of this new camera line at our Sanand facility is a proud moment for our team and a proof to our dedication to the Indian market. By localising the production of these highly complex, advanced vision systems, we are not only streamlining our supply chain but also accelerating the delivery of world-class safety technologies to our partners."

Jayakumar G, Group President & Managing Director, Valeo India, added, “We are scaling our product portfolio in Sanand, India. This investment in a state-of-the-art surround-view camera line underscores our commitment to localizing high-tech solutions. It strengthens our ADAS manufacturing capabilities and R&D and ensures we continue to meet our customers’ evolving needs.”

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Belgian technology firm Magnax, which is working on yokeless axial flux electric motors, has secured around EUR 35.5 million investment from Pan-International Industrial Corp, in collaboration with Foxconn Group and members of an incoming management team.

The capital increase, conducted in two stages, has received foreign direct investment (FDI) approval and will result in Pan-International becoming the largest shareholder in Magnax.

Founded in 2015, Magnax develops yokeless axial flux electric motors for sectors including robotics, aerospace and electric vehicles. It also operates Traxial, a subsidiary focused on e-mobility.

The new CAPEX will be used towards industrialising the axial flux motor portfolio for high-volume deployment. Leveraging Foxconn Group’s manufacturing infrastructure and global supply chain. Research and development will remain in Belgium, while mass production will be located in China.

Axial flux motors differ from conventional radial flux machines by offering higher torque density and efficiency. These characteristics allow for reductions in vehicle weight and material usage. The architecture is intended for use in direct-drive industrial drives, machine automation and AI infrastructure, such as data centre thermal management.

As part of the transaction, Magnax has appointed a new CEO with experience in global industrial technology. The incoming management team is also co-investing in the company.

Kester Goh, Co-Founder, Magnax, said, “The capital will primarily be used to industrialise Magnax’s axial flux motor portfolio and support high-volume production. This partnership bridges European motor innovation with Asia’s largest advanced manufacturing ecosystem.”

Peter Leijnen, Co-Founder, Magnax, added, “Axial flux motors have a fundamentally better value proposition in several high-performance use cases. Their high torque density and efficiency enable customers to reduce weight and size of their end products. Lower material usage and higher efficiency translate directly into lower system cost and reduced carbon emissions.”

Daan Moreels, Co-Founder, Magnax, stated, “This is a new and important phase for Magnax. With Foxconn’s manufacturing scale and industrial ecosystem, Magnax gains the operational foundation required to deploy axial flux motor technology across global markets. The partnership accelerates the company’s transition from engineering innovation to large-scale industrial deployment.”

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drivebuddyAI has been granted a patent for its Integrated Dynamic Road Quality Assessment System and Method. The technology autonomously detects and maps road surface deterioration, including potholes and hazardous conditions, by combining sensor data with deep learning-based computer vision.

The system utilises two data streams to evaluate road conditions. A GNSS sensor logs vehicle speed and geo-location, while an Inertial Measurement Unit (IMU) accelerometer captures changes across the X, Y and Z axes.

In real-time it detects anomalies, which are flagged when the Z-axis acceleration indicates a road defect. To prevent false detections, the system processes video data through a deep learning model to visually confirm the defect. Verified data is geo-tagged to create a dynamic road quality map that updates as fresh data is collected from active fleets.

The patented technology aims to provide a road quality intelligence layer for navigation, moving beyond standard metrics of distance and traffic. For fleet operators, poor road surfaces affect Turnaround Time (TAT) by increasing braking frequency, vehicle wear and the risk of cargo damage.

By integrating road quality data into route planning, dispatchers can select paths based on vehicle and cargo safety rather than just the shortest distance. The system is designed to operate without human intervention, building a dataset as vehicles traverse their routes.

This grant expands drivebuddyAI’s portfolio to over 15 patents covering ADAS, DMS, and AI perception systems. These include technologies for driver recognition, drowsiness detection, and risk assessment. The systems are validated under AIS184, EU2144/2019 & 2023, and EURO NCAP 2026 standards.

Nisarg Pandya, Founder & CEO, drivebuddyAI, said, “We are building AI that solves multiple problems at once. Road quality is not a standalone problem; it sits at the intersection of driver safety, cargo protection, and fleet efficiency. This patent is our answer to a gap that the industry has long ignored: knowing not just where you are going, but what the road ahead will do to your vehicle and your cargo and its impact on TAT.”

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Marquardt, a supplier of mechatronic systems, has launched a concept vehicle, ‘The Centum’, to demonstrate the integration of functional controls into automotive surfaces. The project involved a collaboration with E Ink and Covestro to develop a door interior panel that embeds a responsive display within synthetic materials.

The project aimed to maintain the tactile properties of polyurethane (PU)-coated textiles while enabling a colour-changing display to remain invisible until activated. This supports industry trends toward backlit surfaces and integrated control elements.

The display technology uses E Ink, which provides a low-energy, durable electronic paper display designed for automotive environments. For coating, Covestro has developed a transparent film using INSQIN waterborne PU technology. The coating uses Impranil DLC-F, a waterborne polyurethane dispersion used in automotive topcoats.

The resulting material retains the texture of standard automotive textiles while allowing the underlying display colors to remain visible through the coating.

Felix Hake, Head of Innovation, Marquardt, said, “With The Centum, we wanted to demonstrate how intelligent functions can be integrated into interior surfaces without compromising design or quality. Working with E Ink and Covestro allowed us to create a material solution that combines a premium tactile experience with responsive visual effects.”

Dr Torsten Pohl, Global Head of Textile Coatings, Covestro, added, “This project highlights the versatility of INSQIN PU technology and Impranil DLC-F. By developing a transparent, automotive-grade PU coated synthetic compatible with E Ink displays, we were able to support Marquardt in integrating dynamic functionality into familiar surface materials.”

Pete Valianatos, Senior Director, E Ink, said, “Our e-paper display technology is designed to deliver dynamic visual experiences with low power consumption, while maintaining the robustness required for demanding applications. Collaborating with Marquardt and Covestro has enabled us to demonstrate how E Ink displays can be integrated behind coated interior surfaces, allowing automotive designers to introduce adaptive colour features without changing the established look and feel of premium materials.

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