Hyundai Motor India has showcased its Manufacturing Excellence through the origins of the all-new i20, a Masterpiece of Human Centric Engineering. With unassailable standards and processes, the company has created the all-new i20 that is perfected through a prudent use of Industry 4.0 and Automation.

Ganesh Mani S, Director – Production, Hyundai Motor India, said, “Our focus has remained on ensuring supreme levels of manufacturing excellence. This has perfectly culminated in the all-new i20, delivering robust and reliable performance. With our 24-year rich manufacturing heritage of ‘Make in India’, the all-new i20 is yet another benchmark brand from Hyundai that is an edge above the rest.”

THE ROBUST SUPERSTRUCTURE:   

• Featuring an extensive application of 66 % Advanced & High-Strength Steel, Hyundai has created a Robust Superstructure to enhance crash worthiness and make the car lighter.
• This super structure is created, using 5,400 Tons Stamping at the Press Shop
• Incorporating an Online Condition Monitoring systems to monitor machine vibration, Hyundai offers enhanced process quality, changing shapes of metal in elegant curves & creases.  
• The use of advanced Digital gauge to check the Panel thinning distribution - Crack, Neck Prediction methodology that helps in manufacturing ZERO Crack panels. 
• Hyundai has used ‘High quality grade coils’ for sculpturing aesthetics and modern look of the all-new i20.
• Use of 3D scanning of Parts – to analyse and strengthen the press panel parts accuracy and precision

THE IMPECCABLE APPEAL:

• The all-new i20’s dynamic and futuristic appeal is created at the Body Shop on the Global Body Build Line.
• Using technology enabled high-quality welding process that features over 450 4^th Gen Robots offering 100 % Weld Automation with over 4,000 welding spots in each car, and more than 70 cars being processed every hour
• Robots on the Line offer a glimpse of the flawless manufacturing process that gives a definitive shape to the origins of the all-new i20.
• Body shop has three stage advance quality conformation where our quality system is enable with ‘Quality 4.0 techniques’
  • Intelligent weld monitoring
  • Real time weld quality confirmation system [Colour tip sensor]
  • Real time sealer quality confirmation system
• In house Data scientists in shop floor apply Deep learning techniques for Quality confirmation of Mastic Sealer through Vision Inspection system

THE VIBRANT CHARISMA:

• Vivid and striking colours of the all-new i20 are curated at the Paint Shop where High Throw Power 7^th Generation Electro Deposition Paint is applied for long lasting Rust Warranty and corrosion resistance.
• The vibrant charisma of the all-new i20 is processed in seamless automation line that features 72 Robots ensuring the conformity to supreme quality standards and long lasting stylish & glossy looks.  
• Using an Anode Cell Current Monitoring system, Hyundai has enhanced the paint application quality through an Online Current monitoring method.

THE DYNAMIC PERFORMANCE:

• Through immense research, hours of design, validation and testing of multiple iterations of operating condition, the all-new i20 has been prepared to offer rip-roaring performance.
• To give these engines robust performance, Hyundai has employed technologically superior treatment that enhances its performance on road.
• The in-house Endurance lab tests the performance with load condition for 849 Hours and without load condition for 5 lakhs cycles for transmission systems, and over 350 hours for the Engine system, to ensure enhanced durability
• Hyundai also employs a Cold Test Bed that is an eco-friendly way of testing the engines over 15 parameters, without burning fuel. It is a fully automated system in which 100% of the produced engines are tested before assembling in vehicles.

• At the Powertrain Shop, Hyundai manufactures both diesel & petrol engines using 700 CNC Machines with Integrated SPC (Statistical Process Control).
• With High Speed Vision (60 frames/ minute) 58 Engine parts are verified, offering robust Quality for a Pleasurable Driving Experience.

THE PARADIGM OF QUALITY:

• To drive enhanced convenience and confidence, Hyundai’s assembly lines are ready to convert robust shells into fully functioning cars in the Assembly Shop.
• Here 80% of the car’s parts are fixed, preparing it through a 100% systemized 3 stage dynamic tightening confirmation that features:
  • Electric tool tightening 700+ dynamic joints per car (safety and critical parts)
  • Re-confirmation system across all the line (Trim, Chassis and Final line)
  • Tightening quality and Sign-off interlock to ensure zero defect vehicle rollout
• Additionally, systemized part feeding method is used for maintaining quality in feeding and assembly operation using:
  • Global Part Traceability Information System
  • Advanced Part Management System
  • Mobility Sequence Feeding System
  • Trolley Scheduling System
• Through a 324-point check in HIDIS (Hyundai Integrated Digital Inspection System), Hyundai is ensuring the highest levels of conformation to quality standards.   
• Each and every vehicle that rolls of the assembly line - right from the stage of panel press to complete vehicle roll out is thoroughly inspected by over 500 quality in-charge experts.
• Vehicle final inspection method is digitally enabled for assembled part specification/ type verification.
• The all-new i20 then undergoes a dynamic road test on 18 drive tracks for various road driving conditions as well as a unique leak test that is equivalent to driving through rain/water pressure that exceeds the heaviest recorded monsoons, with a shower condition of 60mm per minute or 3,600mm per hour at a pressure of 3bar.

The all-new i20 has been developed to create a Masterpiece of Human Centric Engineering that encompasses Human, Machine and Emotions, offering Quality Time to its Valued Customers.

Japanese auto major Honda Motor Co, has partnered the United Nations Road Safety Fund (UNRSF) to contribute to global initiatives to reduce fatalities from traffic collisions, including a previously announced commitment of USD 3 million over 5 years. The partnership will see Honda combine its know-how and knowledge to promote safe driving/riding practices with the UNRSF. They will support traffic collision analysis and the road safety policies of various countries.

The ultimate goal is to achieve a collision-free society for all road users. Honda stated that it has been pursuing safety initiatives from both hardware and software perspective under its ‘Safety for Everyone’. It aims to achieve zero traffic collision fatalities involving Honda motorcycles and automobiles worldwide by 2050, with a milestone to reduce fatalities by 50 percent by 2030.

Under the new partnership, Honda and UNRSF will focus on two key areas – traffic collision analysis and support for road safety policies. A key focus would be to reduce road fatalities involving two-wheelers especially in emerging countries, which account for a significant portion of worldwide traffic collision fatalities, Honda and UNRSF have made emerging nations, particularly in Asia, as a focus area.

Hideaki Takaishi, General Manager of Safety Planning Division, Corporate Planning Unit, Honda Motor Co, said, “Honda has set a clear safety goal to strive for zero traffic collision fatalities involving Honda motorcycles and automobiles worldwide by 2050. Toward this goal, Honda is continuing its initiatives to enhance safety and reduce traffic collision fatalities worldwide. For many years, Honda has been committed to safety initiatives not only from the hardware perspective such as the development of safety technologies, but also from software perspectives including the promotion of traffic safety awareness among everyone sharing the road. Through our partnership with the UNRSF, we will integrate the knowledge, know-how and network of both parties and strengthen outreach and engagement with various countries with an aim to achieve the milestone of halving worldwide traffic collision fatalities by 2030.”

Nneka Henry, Head of the UN Road Safety Fund, added, “We welcome Honda as the first vehicle manufacturer to join the UNRSF and its governing body. Their contribution through sharing the knowledge and know-how of a mobility company is one of the largest we have received and will help us direct vital resources to high-impact projects that save lives in developing countries. Honda’s leadership sets an important example for the private sector’s role in tackling the global road safety crisis.”

The automotive industry which employs over 19 million people in India and contributes 7.1 percent to the country’s Gross Domestic Product (GDP) can further improve productivity through new-age technologies.

As per the latest EY India report titled ‘How much productivity can Generative AI (GenAI) unlock in India? The AIdea of India: 2025,’ the Indian automotive sector see its productivity improve between 30 percent to 32 percent by 2030 through GenAI.

The report highlights that the automotive sector can leverage GenAI's potential right from product development, customer engagement, autonomous driving and also sustainability initiatives.

The industry is already leveraging advanced technologies such as autonomous driving, real-time analytics and AI-driven optimisation. Furthermore, the integration of GenAI will provide additional fillip towards innovation and efficiency across the entire value chain.

The significant gains through GenAI will be in areas such as product development, process optimisation and customer engagement.

The EY India report stated that 33 percent of respondents shared that their organisations are actively investing in GenAI, with budgets either allocated or in the process of being invested. Additionally, 57 percent of respondents have initiated Proof of Concept (POC) initiatives, with 14 percent already moving these POCs into production. Furthermore, AI is showing a substantial impact on customer satisfaction, with its ability to revolutionise customer engagement through personalised and real-time interactions.       

Vinay Raghunath, Partner and Automotive Sector Leader at EY-Parthenon, said, “GenAI offers a tremendous opportunity for innovation across the entire automotive value chain and can help unlock new potential across manufacturing processes, customer interactions and aspects related to vehicle autonomy, safety and personalisation. Integrating real-time data processing with autonomous features can reshape personal and public transportation systems. Incorporating GenAI capabilities can help streamline production processes, leading to increased efficiency, reduced waste, and improved product quality. Predictive models can help enhance vehicle reliability and lower repair frequency and associated costs. The industry can leverage GenAI to reshape the future of mobility but will also need to address challenges related to investment, data security concerns, regulatory compliance and workforce training”

The report estimates that GenAI can help improve productivity between 37 percent to 39 percent with AI-powered solutions set to revolutionise customer interactions, improving customer satisfaction and engagement.

For production and assembly, the improvement can be between 35 percent to 37 percent, while automation and predictive maintenance will see improvement between 34 percent to 36 percent.

While there is a tremendous opportunity to gain through the adoption of GenAI, the challenges include investment expenses, data security concerns, regulatory compliance and workforce training.

Representational Image Courtesy: Cottonbro studio/Pexels

Japanese auto major Honda claims it has become the first company in the automotive industry to receive the highest ranking of ‘3 stars’, as part of the FIA Road Safety Index. The index was introduced by the FIA to enable businesses and organisations to measure their road safety footprint.

The Fédération Internationale de l'Automobile (FIA) is an international organisation focussing on road safety & traffic circulation and its sports division is the governing body for international motorsport championships and disciplines, including Formula One.  

The 3-star recognition was announced on 17 February at the ‘Challenge 2030: Achieving the Global Road Safety Goals’, a concurrent event of the 4th Global Ministerial Conference on Road Safety which was held in Marrakech, Morocco, held from 18 February to 20 February 2025, local time.

The FIA Road Safety (RS) Index tool allows companies to visualise and measure the impact of their operations on road safety and achieve more sustainable road traffic. It enables comprehensive assessment and evaluation of the safety footprint of each organisation based on various factors such as their road safety goals, commitment and the number of road traffic fatalities and injuries across their entire value chain.

The index system contains two ratings: 1. the ‘supply chain rating’ covering a broad range of corporate activities from procuring raw materials, to development and production of products and customer delivery of the products. 2.  the ‘product/service rating,’ which evaluates the safety aspects of products/services.

Honda is said to become the first company in the automotive industry to undergo audits for both ratings and received the highest 3 stars ratings in both.

Willem Groenewald, FIA Secretary General for Automobile Mobility, said, “Safety is at the heart of our mission in both motorsport and for the daily road user. Through the FIA Road Safety Index, we help companies measure and improve their impact on road safety. We are pleased to announce that Honda is the first car and motorcycle manufacturer to achieve the Index's highest rating of 3 stars both for its supply chain and safety-related products and services. Honda has demonstrated a strong commitment to fostering a culture of continuous improvement in road safety.”

Hideaki Takaishi, General Manager of Safety Planning Division, Corporate Planning Unit, Honda Motor Co, added, “Honda is honored to have our long-standing safety initiatives recognised through successful completion of the FIA Road Safety Index. For over 50 years, we have focused not only on developing safe motorcycle and automobile products but also on spreading knowledge of safe driving and riding practices among our customers through our awareness-building activities. The FIA Road Safety Index has proven to be a promising tool to objectively evaluate the sincere safety initiatives of Honda. We are expecting that widespread commitment to safety initiatives among more companies and organisations will lead to reduction of traffic collisions around the world.”

Cars24, one of India’s leading automotive platform, has expanded its financial arm – Cars24 Financial Services – with the launch of Loans24, a digital-first, hassle-free credit platform designed for car buyers and owners among others.

Being a digital-first platform will enable Loans24 customers to get instant approvals, provide upto 100 percent on-road price for purchases or 200 percent top-ups with upto 6 years loan and an affordable loan starting at 10.99 percent interest.

Ruchit Agarwal, Co-Founder & CFO, Cars24, said, "Getting a car should feel exciting, not exhausting. But for too long, car loans have felt like a necessarily difficult process-slow, complicated, and designed to test patience. If personal loans can be instant, why should car loans still feel like a maze of paperwork and waiting? That’s what we’re fixing with Loans24. No hoops to jump through, no hidden surprises, just a loan that works for you, not against you. Because whether you already own a car or dream of one, access to credit should never be the thing that holds you back." 

Since 2019, Cars24 Financial Services has enabled over INR 40 billion in car loans through Cars24. It has also provided around INR 150 billion in working capital loans to dealers.