Hyundai Motor India has showcased its Manufacturing Excellence through the origins of the all-new i20, a Masterpiece of Human Centric Engineering. With unassailable standards and processes, the company has created the all-new i20 that is perfected through a prudent use of Industry 4.0 and Automation.

Ganesh Mani S, Director – Production, Hyundai Motor India, said, “Our focus has remained on ensuring supreme levels of manufacturing excellence. This has perfectly culminated in the all-new i20, delivering robust and reliable performance. With our 24-year rich manufacturing heritage of ‘Make in India’, the all-new i20 is yet another benchmark brand from Hyundai that is an edge above the rest.”

THE ROBUST SUPERSTRUCTURE:   

• Featuring an extensive application of 66 % Advanced & High-Strength Steel, Hyundai has created a Robust Superstructure to enhance crash worthiness and make the car lighter.
• This super structure is created, using 5,400 Tons Stamping at the Press Shop
• Incorporating an Online Condition Monitoring systems to monitor machine vibration, Hyundai offers enhanced process quality, changing shapes of metal in elegant curves & creases.  
• The use of advanced Digital gauge to check the Panel thinning distribution - Crack, Neck Prediction methodology that helps in manufacturing ZERO Crack panels. 
• Hyundai has used ‘High quality grade coils’ for sculpturing aesthetics and modern look of the all-new i20.
• Use of 3D scanning of Parts – to analyse and strengthen the press panel parts accuracy and precision

THE IMPECCABLE APPEAL:

• The all-new i20’s dynamic and futuristic appeal is created at the Body Shop on the Global Body Build Line.
• Using technology enabled high-quality welding process that features over 450 4^th Gen Robots offering 100 % Weld Automation with over 4,000 welding spots in each car, and more than 70 cars being processed every hour
• Robots on the Line offer a glimpse of the flawless manufacturing process that gives a definitive shape to the origins of the all-new i20.
• Body shop has three stage advance quality conformation where our quality system is enable with ‘Quality 4.0 techniques’
  • Intelligent weld monitoring
  • Real time weld quality confirmation system [Colour tip sensor]
  • Real time sealer quality confirmation system
• In house Data scientists in shop floor apply Deep learning techniques for Quality confirmation of Mastic Sealer through Vision Inspection system

THE VIBRANT CHARISMA:

• Vivid and striking colours of the all-new i20 are curated at the Paint Shop where High Throw Power 7^th Generation Electro Deposition Paint is applied for long lasting Rust Warranty and corrosion resistance.
• The vibrant charisma of the all-new i20 is processed in seamless automation line that features 72 Robots ensuring the conformity to supreme quality standards and long lasting stylish & glossy looks.  
• Using an Anode Cell Current Monitoring system, Hyundai has enhanced the paint application quality through an Online Current monitoring method.

THE DYNAMIC PERFORMANCE:

• Through immense research, hours of design, validation and testing of multiple iterations of operating condition, the all-new i20 has been prepared to offer rip-roaring performance.
• To give these engines robust performance, Hyundai has employed technologically superior treatment that enhances its performance on road.
• The in-house Endurance lab tests the performance with load condition for 849 Hours and without load condition for 5 lakhs cycles for transmission systems, and over 350 hours for the Engine system, to ensure enhanced durability
• Hyundai also employs a Cold Test Bed that is an eco-friendly way of testing the engines over 15 parameters, without burning fuel. It is a fully automated system in which 100% of the produced engines are tested before assembling in vehicles.

• At the Powertrain Shop, Hyundai manufactures both diesel & petrol engines using 700 CNC Machines with Integrated SPC (Statistical Process Control).
• With High Speed Vision (60 frames/ minute) 58 Engine parts are verified, offering robust Quality for a Pleasurable Driving Experience.

THE PARADIGM OF QUALITY:

• To drive enhanced convenience and confidence, Hyundai’s assembly lines are ready to convert robust shells into fully functioning cars in the Assembly Shop.
• Here 80% of the car’s parts are fixed, preparing it through a 100% systemized 3 stage dynamic tightening confirmation that features:
  • Electric tool tightening 700+ dynamic joints per car (safety and critical parts)
  • Re-confirmation system across all the line (Trim, Chassis and Final line)
  • Tightening quality and Sign-off interlock to ensure zero defect vehicle rollout
• Additionally, systemized part feeding method is used for maintaining quality in feeding and assembly operation using:
  • Global Part Traceability Information System
  • Advanced Part Management System
  • Mobility Sequence Feeding System
  • Trolley Scheduling System
• Through a 324-point check in HIDIS (Hyundai Integrated Digital Inspection System), Hyundai is ensuring the highest levels of conformation to quality standards.   
• Each and every vehicle that rolls of the assembly line - right from the stage of panel press to complete vehicle roll out is thoroughly inspected by over 500 quality in-charge experts.
• Vehicle final inspection method is digitally enabled for assembled part specification/ type verification.
• The all-new i20 then undergoes a dynamic road test on 18 drive tracks for various road driving conditions as well as a unique leak test that is equivalent to driving through rain/water pressure that exceeds the heaviest recorded monsoons, with a shower condition of 60mm per minute or 3,600mm per hour at a pressure of 3bar.

The all-new i20 has been developed to create a Masterpiece of Human Centric Engineering that encompasses Human, Machine and Emotions, offering Quality Time to its Valued Customers.

Novus Hi-Tech, a global leader in Driver Monitoring System (DMS), In-Cabin Sensing and Advanced Driver Assistance System (ADAS), is all set to unveil and implement its latest suite of safety solutions for mines, in compliance with Directorate General of Mines Safety (DGMS), on the Eicher Pro 8035 XM mining trucks at the prestigious Bharat Mobility Global Expo 2025, Yashobhoomi, New Delhi.

Specifically designed to address the unique challenges faced in mining operations and other heavy-duty applications, the mining safety suite includes cutting-edge solutions like the Driver Monitoring System (DMS), an AI-based camera system that tracks driver behaviour in real-time to identify and notify drivers in the event of fatigue or inattention. Additionally, the suite features the Auto Dipper System, which automatically lowers headlights to low beam for maximum visibility while minimising glare for other road users, and the Proximity Warning System (PWS), an advanced RADAR system that provides real-time notifications regarding adjacent objects and vehicles.

Live product presentations and demonstrations showcasing how these patent-pending innovations improve operational safety, enhance regulatory compliance and mitigate risks in difficult mining environments will be part of the unveiling event, which will take place on 20 January 2025 at 11:30 am at OD1.1 in front of exhibition hall 2.

Anuj Kapuria, CEO & Founder, The Hi-Tech Group, said, "Our unwavering mission to help fleets achieve zero-accident operations through cutting-edge technologies is exemplified by the Hi-Tech Safe product suite, which has already prevented over 200,000 accidents. Today, we are thrilled to launch a pioneering safety solution specifically designed for mining operations, in partnership with Eicher Trucks and Buses, setting a new standard for operational safety and efficiency."

Leading motion technology company Schaeffler India is showcasing its cutting-edge mobility solutions at the Auto Expo Components Show 2025, a component of the Bharat Mobility Global Expo 2025, in New Delhi. This demonstrates the company's dedication to electrification, digitalisation and sustainable mobility that is suited to the particular requirements of the Indian market. From 18 to 21 January 2025, visitors may interact with the company's specialists and see its cutting-edge solutions at Hall-1, Booth: E5, Yashobhoomi, Dwarka, New Delhi.

Schaeffler India's Vehicle Lifetime Solutions (VLS) business will showcase a range of customer-focused services, market-driven solutions and cutting-edge technology. The solutions and technologies on display will show how the division is focusing to be the best partner for the evolving mobility ecosystem. It will include repair and service solutions for combustion engines, hybrid vehicles and electric vehicles under its well-known brands INA, FAG, LuK, Schaeffler TruPower, and the service brand, REPXPERT.

The display of Schaeffler's cutting-edge automotive solutions, such as the 3-in-1 Electric Axle, which combines the power electronics, motor and gearbox for optimal EV performance, will be another highlight of the show. Furthermore, in partnership with Vitesco Technologies, a Schaeffler Group company, the exhibit will showcase the high-voltage axle drive (EMR4), sensors, controls and actuator solutions from the integrated portfolio. At The Auto Expo Components Show 2025, Schaeffler India reiterates its dedication to helping India's automotive transition.

Micah Shepard, President, Vehicle Lifetime Solutions Asia Pacific, said, “The automotive industry is undergoing rapid change which requires a continuous commitment towards innovation. As trends such as digitalisation and sustainability come into focus in the automotive industry, we are taking a holistic view of the mobility ecosystem to offer comprehensive solutions and create sustainable long-term value.”

Sharad Bhatia, President, Vehicle Lifetime Solutions India, said, “India’s diverse and growing mobility ecosystem demands innovative solutions that are both sustainable and reliable. At Schaeffler India, we combine our global expertise with localised engineering to deliver products that meet these needs. Backed by a robust distribution and supply chain network, our repair and service solutions from Vehicle Lifetime Solutions division offer value across the entire vehicle lifecycle, empowering customers and supporting India’s sustainable mobility ambitions.”

The Indian School for Design of Automobiles (INDEA) and XLRI Delhi-NCR showcased an early example of Indian automotive design at the Bharat Mobility Global Expo 2025. INDEA championed ‘Design in India’ by showing one of the first Indian design initiatives in the automotive space from the late-1970s – a testament to the can-do spirit of automotive start-ups in the country. 

Echoing the Prime Minister's vision of making India a global hub for innovation and sustainable development, and as a tribute to India’s automotive heritage, the booth showcased the Sipani Badal, a pioneering three-wheeled car from the late-1970s. The Badal, with its innovative-for-its-time fiberglass body and unique, individualistic design, represented a bold step in Indian automotive design when it was first unveiled almost five decades ago. Today, it serves as a reminder of the country’s long history of innovation and ingenuity, while highlighting INDEA’s mission to drive innovation and shape the future of mobility.

Visitors at the exhibition also had an opportunity to explore the creativity via the Wacom tablet. Using intuitive software, attendees explored the artistic potential by creating unique designs, which they could print and take home as personalized mementos. 

Reflecting on the event, Director of XLRI Delhi-NCR Dr. K.S. Casimir said, “INDEA’s participation at the Expo highlighted our commitment to nurturing designers who not only innovate but also address the broader societal and environmental challenges of the future. INDEA, with its focus on design excellence, will prepare the students for the future of work. By nurturing creativity and fostering innovation, we are opening new avenues for education and equipping our graduates with the skills they need to thrive in a rapidly evolving world."

INDEA Founder Avik Chattopadhyay added, “The Expo is more than an opportunity to showcase INDEA—it is about inspiring creativity and innovation. The exhibition showcases the remarkable synergy between tradition and innovation, as exemplified by the Sipani Badal and the cutting-edge designs on display. It's a testament to the ingenuity of the Indian spirit and a testament to the future of Indian automotive design."

Amber Connect, a global vehicle tracking and telematics solutions company headquartered in Jamaica, is all set to showcase its transformative AI-driven technologies at the upcoming Bharat Mobility Global Expo 2025, which is set to be held from 17 to 22 January 2025 at three venues in and around Delhi.

With its participation in in the event, Amber Connect plans to tap into the growing Indian passenger and commercial vehicle market. Amber Connect will showcase its range of transformative AI-driven technologies, including fleet management, advanced vehicle security, theft detection and AI dashcams, at the Bharat Mandapam venue.

Dushyant Savadia, Founder and CEO, Amber Group, said, “Amber connect has consistently pushed the boundaries of innovation and is now a global leader in vehicle telematics. Bharat Expo 2025, which is bringing together an ecosystem of players in the industry have especially focused on AI-driven telematics, safety and security solutions. As vehicle theft and logistics optimisation and safety take centre stage in India’s growth journey, it’s the right time for Amber Connect to tap into such a large market with a huge potential for growth.”

The journey of the organisation started when Savadia, who was born in Bhubaneshwar, Odisha, travelled to Jamaica as a humanitarian representative for the Art of Living Foundation. Over the course of three years, Savadia conducted stress management courses for a wide range of audiences, including business teams, farmers and jail prisoners. Amber Group was established in 2015 to support his charity endeavours when the financing for his nonprofit efforts dried up. The company's original product, Amber Connect, found a significant gap in vehicle security and created the most potent AI-powered fleet management and consumer car monitoring solutions available. Amber Connect has grown to operate in 100 countries since its founding, and it now intends to enhance the Indian market.