Eco-innovation

This zone highlighted the technologies that deliver on vehicle dynamics and performance while protecting the earth through reduced CO2 and increased efficiency.

Magna is developing highly innovative systems of components that meet a wide range of customer requirements, while providing an optimum combination of BIC efficiency, safety, driving dynamics, and convenience, in powertrain electrification. The company claims that it can provide best in class attributes for the entire electrified powertrain, whether it provides vehicle expertise, full powertrain systems or individual components.

The eBeam is a classic example since it is a drop-in replacement for traditional beam axle in passenger trucks and light commercial vehicles. Scalable from 120 to 250 kW with single or dual electric motors, the system maintains OEM payload and towing capabilities. It does not require any restructuring of existing OEM truck platforms, uses existing OEM suspension designs, existing OEM brake packages and tube-end bearing structures.

The eDS HV Mid+ eDrive with a power range of 120 to 160 kW is primary or secondary eDrive offering enhanced efficiency of over 95 percent. It provides improved traction (2-speed option), performance and safety with torque vectoring option while also delivering best in class packaging with reduced size.

In an electric, autonomous or new mobility vehicle, the inevitable new systems will draw more power. Magna’s systems are integral in making the future vehicle more efficient by extending range capability, thereby reducing anxiety, improving fuel economy and reducing emissions. Within the automotive industry, Active Aerodynamics has saved trillions of kg of CO2. Increasing global regulations are pushing OEMs to offer features like the Active Grille Shutter to meet targets. Magna’s active aerodynamic products help OEMs to make their vehicles move faster, further for less. This helps in reduced emissions, improved fuel economy and extended range. It benefits EVs largely from drag-reducing aerodynamic devices and SUVs, preferred by global consumers and are more difficult to optimise aerodynamically. Magna’s solution helps the OEM not to sacrifice styling as this portfolio provides non-visible and visible options with seamless integration.

As a structural product and material processing leader, the global company has brought together its composite expertise with metal forming prowess to develop an essential element of any electric architecture, the battery tray. Light-weighting is an integral of autonomous, electrification and smart mobility to become a reality. For instance, the battery tray contributes to the structural and safety aspects of the body in white while protecting high-voltage batteries from damage and water. Magna offers battery tray assemblies in steel, aluminium and multi-materials including composites, made through different joining technologies.

Dynamic Drive

With its continuous focus on innovating technologies, Magna has a huge buffer of building blocks to support the mobility transition, concerning the ADAS – advanced driver-assist system. Its expertise in cameras has been a critical building block in its journey to autonomous solutions, supported by solid-state LiDAR and military-grade ICON RADAR as key sensors for complete systems.

The domain controllers function as the key to bringing it all together and enabling the best technology to provide visibility in all situations; making L2+ features a reality today and proving the foundation for full autonomy later.

The exterior of the vehicle is even more important when talking about autonomy. Sensors, cameras, RADAR and LiDAR can be integrated into vehicle exteriors using advanced plastics and thoughtful design. This includes materials that signals can transmit through while still providing durability and design freedom. Magna Mezzo panel is the first-to-market, large-format decorated front panel using in-mould film. It integrated a state-of-the-art sensor and light engines to enable unique OEM brand distinction. Besides, it also combined innovative materials and process technologies to achieve a high-quality lit surface.

Magna’s ADAS solutions connect OEMs to their customers with features that improve their lives. The Valet Park option provides L4 functionality for autonomous parking, allowing for optimum convenience and efficiencies. The Trailer Tow offers convenience and control while trailering taking all the risk and guesswork out of parking with trailers.

As Magna is into the entire eco-system of making modules to the OEMs besides, assembling cars, the company’s understands vehicle as a whole and how individual systems complement each other. Therefore, it is not limited to traditional sensor placements. It can place each and every sensor in its optimum location. As market leaders in lighting, mirror and camera systems, it has the unique ability to offer complete ADAS systems down to the product systems, which the given sensors are integrated into.

For example, the CLEARVIEW digital rear vision solutions, an advanced camera monitoring system, enhance driver experiences. Enabling customisable features safety features such as the ability to see multiple camera views in the interior mirror, including a view from the rear of the trailer.

Driver Monitoring – with distracted driving being more prevalent this day and age, Magna’s inside mirror with an imbedded camera for driver monitoring actively monitors and reduces distracted driving through customisable alerts and notifications.

INIVISION Adaptive Driving Beam – intelligent headlamps offers advanced features such as glare-free high beam, speed-dependent lighting, virtual dynamic bending, hazard/pedestrian detection and tourist conversion.

Intuitive Comfort

Vehicles of the future need to be as responsive and intelligent to personal connections with drivers and passengers. To support the emerging needs Magna has developed technologies to support intuitive and responsive human and machine interface, making the vehicle experience unique whether it is own vehicle or shared.

In SMARTACCESS technology, the company fused mechanical systems’ capabilities with the intelligence of electronic control systems to enable new ways of interacting with the vehicle. For doors, frunks, tailgates, liftgates, and more – the company has new, creative, and high-tech solutions to deliver unique vehicle access experiences. For instance, the power side door enables consumers with unique vehicle access experiences. It is intuitively designed to offer customisable HMI solutions such as gesture or tactile touch. Advanced sensors provide enhanced safety and obstacle detection features.

Made lightweight through a composite hood the SMARTACCESS Power Frunk allows consumers to seamless access the front cargo area.

The thermoplastic Multifunctional Liftgate is a modular tailgate with easy access concepts and lightweight architectures. It offers ideal cargo handling and access experience.

As cities and roads change, the way the cars are used will follow suit. The company’s smart mobility seating allows vehicles to be used and shared differently by making them more adaptable, comfortable, and ready for the long-haul by ensuring comfort and cleanability are priorities.

Power Zero G Seat makes sleeping comfortably in the car a reality by offering a unique reclining pivot located below the H-point for a more natural, ergonomic experience and maximum adjustability. The 4Mode seating provides a smooth transition between sitting upright, lying back for a repose, stadium flipping for added storage on the floor, folding, and kneeling for a level flat surface suitable for a package or a laptop.

FREEFORM Seat Trim technology help remove barriers with traditional cut and sew seat trim covers. This trilaminate moulded seat cover allows OEMs to differentiate their brand through entirely new styling options, better comfort, improved breathability and cleanability.

In addition, the seats are easier to clean as they feature simple construction with a seamless surface – making brushing away crumbs and wiping with an antibacterial wipe much easier than with traditional seats. Designers now have the ability to go beyond restrictions with radii as sharp as a 3-4mm, compared to 20-25mm for traditional cut-and-sew techniques, a deep draw of up to 4”, and quilting designs resulting in the seat to stand out from the crowd.

In the case of lighting the company offers customers a wide choice of various lighting technologies, each with specific characteristics that have been designed to help achieve striking and captivating brand identities. The company has a complete portfolio to address all customers’ illumination needs from functional headlamps and taillamps to decorative exterior trim lighting.

For instance, the FLECSFORM offers styling freedom for complex shapes and uniform lighting in an extremely thin package, enabled by mini LED technology. The vivid LED panels give a unique 3D styling opportunities and customisable animations while illuminated exterior trim utilises state of the art light engines enabling a thin decorative product. Combining innovative materials and process technologies helped the company achieve a homogenous lit finish.

Complete Vehicles

Magna is a global leader in a high-tech complex industry with in-depth vehicle engineering, systems knowledge and complete vehicle manufacturing excellence, making it the go-to partner for new entrants and traditional OEMs alike.

Mobility is in a huge transition phase. Within the other areas, global megatrends in digital transformation, environmental impact and health and well-being have a huge long-term impact on the automotive industry in electrification, automated driving and new mobility. This results in challenges for its customers. Traditional OEMs and new entrants need to make high investments, meet new legal regulations while ensuring a fast market entry with these new solutions. Moreover, this is often linked to volatile volumes, which requires flexible production assets. To support these emerging needs, Magna offers several innovative technologies. The company’s Complete Vehicles is the experienced and flexible partner from the first sketch to the start of production and beyond for all those quests. Irrespective of the customer’s initial situation, it can complete it with all kinds of services so that in the end, a full vehicle is created. With its employees’ passion and extensive automotive know-how, the company enables its customers to successfully bring their vision of mobility to the road. (MT)

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Hindustan Zinc has signed a Memorandum of Understanding (MoU) with Advantek Associates and Aero Eagle Automobiles to explore the use of green hydrogen and clean energy solutions.

The company aims to evaluate hydrogen applications across its operations, including underground mining, heavy earth-moving machinery and surface vehicles.

This partnership is part of the company’s strategy to achieve Net Zero by 2050. It marks an effort to integrate hydrogen fuel into mining, an industry that remains difficult to decarbonise.

Arun Misra, CEO, Hindustan Zinc, said, “At Hindustan Zinc, we are focused on pioneering solutions that can redefine the future of sustainable mining. Hydrogen has the potential to support cleaner mobility, reduce emissions from heavy-duty equipment and create new pathways for decarbonising hard-to-abate industrial operations. This collaboration is a forward-looking step in evaluating hydrogen-based technologies, including their potential application in underground mining, as we continue to build a future-ready metals business aligned with global sustainability benchmarks.”

The collaboration will follow a phased approach, beginning with feasibility studies covering green hydrogen generation, storage and dispensing infrastructure. Assessment of Hydrogen Internal Combustion Engine (H2-ICE) and fuel cell technologies. Potential use in underground mining equipment, heavy earth-moving machinery and power generators.

This initiative aligns with Hindustan Zinc’s ESG roadmap and its commitment to the Science Based Targets initiative (SBTi). The company has already increased its renewable energy usage to nearly 18 percent of its power mix. Hindustan Zinc was ranked as a sustainable metals and mining company in the S&P Global Corporate Sustainability Assessment 2025.

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KPIT Technologies has inaugurated a new technology centre in Hanoi, Vietnam, marking an expansion of its operations in Southeast Asia. The company has also established strategic partnerships with the Hanoi University of Science and Technology (HUST) and VinUniversity.

The new facility will serve as a hub for engineering and innovation, supporting mobility programmes across the Asia-Pacific region. KPIT currently employs local engineers in Vietnam and plans to add over 100 positions in the near future.

The partnerships with HUST and VinUniversity aim to foster industry-academia collaboration, develop talent in the mobility sector, and create employment opportunities for students and professionals.

Sachin Tikekar, President & Joint MD, KPIT Technologies, said, “Vietnam is an important long-term market and talent hub for KPIT in Southeast Asia. We see strong potential in its talent, energy, and pace of innovation, with both homegrown and global vehicle makers continuing to invest in the country. With our new technology centre and partnerships with leading universities, we are committed to building local talent, creating high-quality jobs, and establishing a meaningful long-term presence in the region.”

KPIT aims to support the mobility industry’s focus on manufacturing efficiency, vehicle development speed, and consumer experience. The company currently operates in markets including Germany, Japan, the USA, China and India.

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AutoVRse, a Bengaluru-based enterprise VR platform, has secured USD 2.4 million in a funding round co-led by Singularity AMC’s Large Value Fund III and Early Opportunities Fund, with continued participation from Lumikai. The investment arrives as automotive manufacturers face pressure from the EV transition, complex assembly, supply chain disruptions, labour shortage, and production line defects. Many of the world’s largest auto makers have already turned to AutoVRse’s technology.

The company provides VR simulation and smart-glasses-enabled field guidance for manufacturing, heavy industry and energy. It serves over 500,000 users across 50 enterprise clients in North America, Europe the GCC, and India, including Bosch, TVS Motors, Ashok Leyland, Tata Autocomp, Panasonic, KPIT and Godrej.

Three forces are driving Indian automotive interest in AI-driven training. The EV shift has made legacy internal combustion engine training obsolete, forcing manufacturers to rebuild training libraries. A shortage of skilled labour has made faster onboarding a necessity. AI-powered smart glasses now enable real-time guidance for line workers. Use cases include assembly training for new vehicle launches, EV battery safety, quality inspection and technician training for ADAS-equipped vehicles.

With the new capital, AutoVRse plans to expand its smart-glasses-based guidance product, which it believes will become standard on assembly lines within two years. It also aims to scale its North American presence, where deployments are running at several Fortune 500 firms, while strengthening its dominance in India and the GCC.

Ashwin Jaishanker, Co-Founder and CEO, AutoVRse, said, “AutoVRse moves safety and training culture from documentation to evidence. Our training products meet workers where they are – e-learning modules, dynamic SOPs, VR simulations – so they're certified before they ever go on-site. Our AI products replace tedious safety busywork like form-filling and performative inspections with real intelligence: helping workers make better decisions in dangerous situations or catch unsafe conditions before they arise. We're grateful to Singularity AMC for backing this vision, and to Lumikai, who've believed in this bet for years.”

Vikram Jaish, Head – HSE, WCL Pipes Anjar, Welspun Corp, said, “Pipe coating operations involve multiple high-risk touchpoints where early hazard recognition is critical. With AutoVRse’s VR training, our teams can experience and identify these hazards in a realistic, controlled environment before stepping onto the shop floor. This has significantly improved awareness, preparedness and safe decision-making compared to traditional training methods.”

Yash Kela, Founder & Chief Investment Officer, Singularity AMC, said, “Most people think of AI in the context of consumer apps. AutoVRse is creating real impact with AI on the assembly line, and that is what our investment thesis is built on. The company operates at the intersection of AI and India's manufacturing revolution. We believe this is how the world will train and operate its industrial workforce over the next 10 years. AutoVRse sits at the edge of a massive, largely untapped market, and we believe the growth from here will be extraordinary.”

Aditya Deshpande, Principal, Lumikai, said, “We're thrilled to deepen our partnership with AutoVRse as they build out cutting-edge AI and VR infrastructure for Fortune 500 enterprises. With VRseBuilder, AutoVRse has demonstrated how immersion, participation and personalisation are finding consequential real-world applications across industrial training in warehouses, labs, plants and field operations of high-precision industries such as pharma, life sciences, manufacturing and petrochemicals, globally. We're excited to back Ashwin, Adarsh and the team as they make immersive AI the operating layer for global industry.”

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European auto major Stellantis and American technology company Factorial Inc. have integrated solid-state battery technology into a Dodge Charger Daytona development vehicle and launched a road-testing programme. The initiative represents the first integration of solid-state cells into a Stellantis vehicle and the first automotive application of the technology in North America.

The development vehicle utilises Factorial's Factorial Electrolyte System Technology (FEST), which combines a lithium-metal anode with a solid polymer separator. In validation testing, the cells demonstrated a specific energy density of 375 watt-hours per kilogram (Wh/kg) and achieved a charging transition from 15 percent to 90 percent state-of-charge in 18 minutes. The cells also verified thermal stability across an operational temperature envelope spanning minus 30 degrees to 45 degrees Celsius.

Integrating the solid-state cells into a production-based car required a modification of the vehicle's battery enclosure. Stellantis designed and implemented a patented mechanical architecture to house the cells within the existing pack layout. Engineers also modified the electronic control systems and pack management software to optimise current distribution while satisfying automotive durability and crash safety regulations.

The newly initiated tracking and calibration programme on public roads will evaluate the performance, structural durability and overall safety of the modified pack under real-world driving and charging cycles. The project is a phase within a multi-stage development agreement between the two entities. Factorial, which recently listed on the Nasdaq exchange following a business combination, develops scalable battery technologies and counts Stellantis, Mercedes-Benz, Hyundai and Kia among its strategic investors.

Ned Curic, Chief Engineering and Technology Officer, Stellantis, said, "Battery development is a balancing act. It’s not enough to optimise a single metric. We need a system that delivers real benefits in a real vehicle. This milestone shows we are bringing solid-state batteries closer to our customers with the potential for longer range, faster charging and lower costs. Just as important, FEST’s strong compatibility with lithium-ion manufacturing processes gives us a critical path to scale this technology.”

Siyu Huang, CEO, Factorial, said, "We are deeply honoured to work alongside Stellantis, one of the world's great mass-market automakers, on this STLA Large-based development car. What we have built together, from cell chemistry to pack architecture to enable real-world road testing, is exactly the kind of deep, full-stack collaboration that solid-state has always required. This milestone doesn't just validate FEST; it sets a new bar for what automotive-grade solid-state batteries can deliver and supports the development of future vehicles designed to meet the evolving needs of drivers."

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