BMW Portimao Blue BMW 330e Touring

German auto major BMW Group has attained a significant manufacturing milestone as its three-millionth electrified vehicle, a Portimao Blue BMW 330e Touring, rolled off the assembly line at its main plant in Munich.

The plug-in hybrid model is destined for the UK market, underscoring the brand's commitment to electrified mobility across key global regions.

The achievement highlights BMW's accelerated push into the electric vehicle (EV) sector. In 2024 alone, the company shared it saw one in four vehicles sold by BMW was either fully electric or a plug-in hybrid. This growing trend is facilitated by BMW Group's highly flexible production lines, which seamlessly integrate electrified powertrains alongside traditional internal combustion engines.

Milan Nedeljkovic, Board Member for Production, BMW Group, said, “With its highly flexible production, the BMW Group is able to respond to customer requirements in line with market trends and demand. All plants in our global production network are enabled for electromobility, paving the way for continued growth in this segment.”

BMW's journey into series production of fully electric vehicles began in 2013 with the launch of the BMW i3. Manufactured for nearly a decade at Plant Leipzig, alongside the BMW i8 plug-in hybrid, the i3 initially required a dedicated production area due to its unique architecture.

Since then, the integration of electric cars into BMW's global production network has been systematic. Many plants initially assembled plug-in hybrid models on the same lines as their diesel and petrol counterparts. Today, electromobility accounts for a steadily increasing share of production volumes, surpassing 25 percent in 2024, with approximately three-quarters of those vehicles being fully electric. To date, a total of 1.5 million battery electric vehicles (BEVs) across the BMW, MINI and Rolls-Royce brands have been delivered worldwide.

The expansion of the BEV range continued with the start of MINI Cooper SE production in Oxford in 2019. The rollout gained further momentum from 2020 with the latest generation of e-drives, seeing the BMW iX3 built in China and the BMW iX and i4 ramped up in Dingolfing and Munich in 2021. Within a year, all BMW Group plants in Germany were equipped for fully electric vehicle production.

Electrification efforts have extended globally, with all plant sites in China now having introduced EV production. In the US, Plant Spartanburg is preparing for fully electric vehicle production from 2026, while Plant San Luis Potosí in Mexico will add BEV models for the upcoming Neue Klasse in 2027. Both facilities already produce plug-in hybrid models. Similarly, the plant in Rosslyn, South Africa, has been manufacturing plug-in hybrids since 2024, and BMW Group’s local production sites in Brazil, India, and Thailand also build electrified vehicles.

Driving this global shift is BMW's Competence Centre for E-Drive Production. Since the launch of the BMW i3, key electric powertrain components such as battery modules, high-voltage batteries, and electric motors have been produced in Dingolfing. By 2022, this centre had reached an annual capacity of over 500,000 e-drives. Expertise gained here is now being applied to the sixth generation of e-drives, set to be introduced towards the end of this year with the Neue Klasse at the new plant in Debrecen, Hungary.

JSW MG Motor India has started production of the MG Majestor, its D+ segment sport utility vehicle (SUV), at its manufacturing facility in Halol, Gujarat.

The SUV features a four-wheel-drive (4WD) system and triple differential locks to manage traction and control across terrain conditions. It is powered by a 2.0-litre twin-turbo diesel engine paired with an electronic drivetrain and includes advanced driver assistance systems (ADAS) for vehicle safety and control.

Pre-reservations for the vehicle have opened at a price of INR 41,000 on the company's website, with early customers receiving priority delivery timelines and vehicle previews.

The Halol assembly plant utilises automated manufacturing processes and quality control systems to handle the assembly of the vehicle's chassis, body panel alignment and mechanical components.

To support the vehicle rollout, the carmaker is introducing its ownership programme, which includes a 5-year unlimited-kilometre warranty package, 5-year roadside assistance service contract and 5 labour-free scheduled maintenance services.

Biju Balendran, Deputy MD, JSW MG Motor India, said, “The commencement of production of the MG Majestor marks a significant step for us as we move closer to introducing a new benchmark in the premium SUV space. With the Majestor, we are bringing together strong engineering, advanced capability and a commanding presence, aligned to the evolving expectations of customers. Built at our Halol facility with advanced processes and stringent quality systems, the Majestor is engineered to deliver high standards of durability, performance and reliability. We are confident it will resonate strongly with customers looking for both capability and refinement in their next SUV.”

Yamaha Motor Co, has established the Robotics Business Support Division as a dedicated sales and service facility for its robotics operations in Gurugram, Haryana.

The facility operates within Yamaha Motor India Sales (YMIS), the entity responsible for the company's motorcycle and automotive product sales in the country.

The division was created to reinforce sales and service operations for Yamaha-branded robot products, streamline internal business processes and support further investment. The facility will initially focus on surface mount technology (SMT) assembly systems and industrial robots. Over the longer term, the company plans to build the necessary technical structures to handle semiconductor back-end processing equipment.

The Gurugram facility features a dedicated showroom designed to display Yamaha Motor’s robotics technologies. This space allows clients to view products and technical solutions firsthand, helping them assess application methods for their respective production sites. Through this initiative, the company aims to increase its brand recognition and capture a larger share of the expanding Indian manufacturing and robotics automation markets.

German automation and technology company Durr has launched Qflex, a system designed to decouple automotive drying ovens from specific heat sources. This development allows manufacturers to change energy sources, such as natural gas, electricity, or hydrogen, without requiring structural modifications to oven systems.

Durr plans to equip its oven range with centralised heating technology, focusing on two systems: EcoInCure and EcoSmartCure. The variable heating circuit enables operators to switch energy sources based on availability or cost.

The system uses a heating module that supplies heat to zones through a circuit. Operators can modify the heating module to change energy sources or integrate high-temperature storage units.

Dr. Heiko Dieter, Product Manager at Durr, said, “It is impossible for anyone to predict today what source of energy will be available in plentiful supply and at a reasonable cost tomorrow. If, for example, the gas supply is interrupted at short notice, there is a risk of costs increasing and even production being interrupted. Energy-flexible ovens guarantee an alternative supply in this case. If a source of energy is no longer economical, operators can switch to another source with minimal effort – without having to interfere with the oven’s structural fabric. Choosing a hybrid system also makes it possible to automatically switch to the cheapest energy source depending on the time of day.”

The EcoInCure oven uses a transverse design. The EcoSmartCure uses a longitudinal mode of operation with a stop-and-go principle. This allows for temperature control by heating bodies in phases, which reduces thermal stress on parts. Both systems are single-level designs intended for integration into new builds or existing plants.

The EcoSmartCure is undergoing tests for industrial use.

“The strong customer interest and two projects already underway confirm to us that we have hit the mark with this new development. Energy flexibility is no longer a distant vision. The Qflex technology in our ovens now offers a solution for responding flexibly to volatile energy markets and changing conditions in automotive production,” concluded Dr. Dieter.

Maruti Suzuki India, the country’s largest passenger vehicle manufacturer, has commenced production at its second manufacturing plant at Kharkhoda.

With this, the company has expanded its production capacity to 2.65 million units per annum across Gurugram, Manesar and Kharkhoda in Haryana and Hansalpur in Gujarat.

The new facility can manufacture 250,000 units, which takes the total production at Kharkhoda to 500,000 units per annum combined. It will produce the company’s popular Brezza and Victoris SUVs.

The expansion is part of Maruti Suzuki India’s expansion strategy to meet customer needs, and once fully operational the Kharkhoda facility will produce a million units per annum, making it the biggest four-wheeler manufacturing location for Suzuki globally.

For FY2027, Maruti Suzuki India aims to add 500,000 units capacity.