Regenerative Production Of Hydrogen, Infrastructure Establishment- Key For Fuel Cell Growth

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  • June 16, 2020
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The first step towards whole vehicle development was the Project Mercury collaboration between Hyundai and United Technologies Corporation (UTC). A number of vehicles were developed during the collaboration, with system improvements in powertrain performance and increasing range capabilities culminating in the final vehicle, MercuryⅡ.  This was based on the JM Tucson platform with an 80kW fuel cell system, 337km range and the ability to start from temperatures as low as -20 degree Celsius.

Fuel cell stack

In 2000, Hyundai also launched the Polaris project in conjunction with the Korean Government’s G7 Project. The G7 Project was an initiative to help close the technological gap that existed between Korea and other advanced countries, specifically in the field of eco-innovation. The Polaris project saw Hyundai independently develop complete fuel cell vehicle systems, which lead to several project vehicles such as Polaris Ⅱ which showcased a Hyundai fuel cell system with an output of 80kW and a range of 370km.

At the same time as the PolarisⅡ was in development, Hyundai produced its first fuel cell bus in 2005, with a 160kW fuel cell system and an operating range of 380km. Hyundai also began in-house electric vehicle research in the early 1990’s. The two technologies became unified for the first time in the 2007 Tucson FCEV, which had a combined fuel cell and battery electric drivetrain output of 100kW and a range of 370km. Fuel cell bus development continued alongside passenger vehicles, with the 2009 2nd Generation Fuel Cell Bus offering a combined fuel cell system power of 200kW and an operating range of 380km.

2010 saw two milestones in the company’s fuel cell technology development: the accumulative distance covered by all Hyundai fuel cell vehicles reached the two million km mark and the new ix35 FCEV prototype was launched. This fuel cell vehicle was the first Hyundai to use high pressure 700bar fuel storage, boosting range to 635km from the 100kW fuel cell drivetrain.

Significantly in 2013, Hyundai became the first manufacturer to series produce the ix35 Fuel Cell electric vehicle. The 100kW fuel cell system and 700bar storage produced an NEDC certified 594km range.

Mabuk RandD Centre lab

In 2014, Hyundai unveiled the Intrado concept at the Geneva Motor Show. This concept showcased a focus on usability and adaptability, using advanced materials such as high strength steel and carbon fibre and new manufacturing and joining techniques that together have the potential to change the way cars are made. Intrado demonstrated a next-generation hydrogen fuel-cell powertrain with a hybrid Li-ion 36 kW battery, with a range of over 600 km.

By 2015, ix35 Fuel Cell sales were taking place across the world, including 13 countries in Europe. In the UK, 17 customers (from private companies, car sharing organisations and government agencies) became the first to drive hydrogen fuel cell cars. Across the European continent, the ix35 Fuel Cell vehicles on the road covered more than 1.2 million km’s.

Hyundai’s ongoing commitment to fuel cell development was shown in 2017, with the FE Fuel Cell concept that was shown at the Geneva Motor Show. It featured new drivetrain technology including a fuel cell stack 20 percent lighter than that of the ix35 Fuel Cell, yet with an increased power density of 30 percent and a range of over 800km.

2018 was another landmark year for the company’s fuel cell story, with the launch of NEXO, the only fuel cell SUV in the world. Following this the company announced its long-term roadmap - ‘Fuel Cell Vision 2030’ - to reaffirm its commitment to accelerate the development of a hydrogen society by leveraging the group’s global leadership in fuel-cell technologies. Aligned with the roadmap, Hyundai Motor Group has pledged to drastically boost annual fuel-cell system production capacity to 700,000 units by 2030 and explore new business opportunities to supply fuel-cell systems to other transportation manufacturers of vehicles, drones, vessels, rolling stocks and forklifts. The demand for fuel-cell systems from sectors beyond transportation such as power generation and storage systems is also expected to emerge quickly.

In May 2019, the Hyundai Motor Group announced an investment of €80 million in Rimac and is also aiming to lead the high-performance electrified vehicle market. The companies have been working closely together to develop prototypes for both an electric version of Hyundai’s N brand mid-ship sports car and a high-performance fuel cell electric vehicle with the intent to bring them to market.

In September 2019, Hyundai Hydrogen Mobility was formed - a joint venture between Hyundai Motor Company and H2 Energy. In turn, an additional partnership was forged with Hydrospider - a joint venture of H2Energy, Alpiq and Linde to promote green hydrogen ecosystem in Switzerland and other European countries. As part of this partnership, Hyundai Hydrogen Mobility plans to bring 1,600 Hyundai H2 Xcient Fuel Cell Electric Trucks, marking the entry of the automaker into Europe’s clean mobility commercial vehicle sector.

The Hyundai H2 XCIENT Fuel Cell truck features a new 190 kW hydrogen fuel cell system with two 95 kW fuel cell stacks connected in parallel. It delivers a single-fuelling travel range of more than 400 km, with a fuel storage capacity of almost 35kg of hydrogen.

Showcasing an alternative usage of our fuel cell stacks, the company previewed the Hyundai Generator, a portable charging station for electric vehicles and the newest feature of emission free electric charging at the 2019 Frankfurt Motor Show. The generator consists of two fuel cell stacks and combined hydrogen storage, giving the ability to charge two EVs simultaneously at high speed. As a comprehensive service provider of the new eTCR (Electric Touring Car Racing) championship, Hyundai will be providing the generator as a recharging system for all the cars to both showcase its technical leadership and accelerate the transition to clean e-technology.

Fuel cell bus

As the Hyundai Motor Group positions itself as a global leader in clean vehicle technology, it also understands that there are considerable benefits in leveraging collective R&D capabilities across the industry. An example of this is the partnership between Hyundai Motor Group and Audi, which has seen both manufacturers share fuel cell technology developments to elevate their presence in the future fuel cell electric vehicle market.

Hyundai Motor Group also plans to strengthen its competitiveness in the fuel cell components industry, engaging in new business opportunities created by partnerships with other vehicle manufacturers. Hyundai Mobis, the leading FCEV components manufacturer of the Group, is continuously expanding its role in developing and supplying proprietary core components for Hyundai and other OEM’s fuel cell electric vehicles. Hyundai Mobis was the first company in the world to establish an integrated production system for core components of fuel cell electric vehicles and the company’s plant in Chungju, South Korea, already has the production capacity of 3,000 powertrain fuel cell complete (PFC) modules per year, and has capacity to produce tens of thousands of PFC modules down the road to meet forecast market demand. PFC modules are fuel stacks, drive motors, power electronic components and hydrogen fuel supply units.

Long ranges and short refuelling times make hydrogen an attractive future source of energy for electric mobility. This is particularly true for larger automobiles, where the weight advantages of the fuel cell vehicle inherent to its design are particularly pronounced. Key aspects for its future market success include the regenerative production of hydrogen and the establishment of a sufficient infrastructure. (MT) ​​

Tata Elxsi Clocks INR 1.7 Billion Net Profit In Q1 FY2027

Tata Elxsi

Tata Elxsi, a leading design and technology solutions company, has announced its financial results for Q1 FY2027, reporting operating revenue of INR 10.21 billion, up 2.8 percent over the previous quarter and 14.5 percent YoY.

For Q1 FY2027, the company’s EBITDA came at INR 2.16 billion with a margin of 21.2 percent and a profit after tax (PAT) of INR 1.7 billion, up 18.2 percent YoY.

The company’s revenue from the transportation segment grew 13.3 percent YoY, supported by engagements in off-road and aerospace segments. Automotive OEM revenue now accounts for 78 percent of the division's total revenue. The media & communications segment revenue grew 22.2 percent YoY, while healthcare and life sciences clocked 1.7 percent growth QoQ.

Manoj Raghavan, CEO and Managing Director, Tata Elxsi, said, “For the quarter, Tata Elxsi delivered a healthy performance with growth in our two primary verticals, supported by strong deal execution and continued momentum in large strategic engagements. We also crossed a key milestone of reporting operating revenue of more than Rs. 1,000 crores in the current quarter. The performance in the quarter reflects the strength and increasing relevance of our design-led and AI-enabled engineering capabilities in our chosen industries.”

“FY2027 marks a year of future focus for the company, as we prepare and equip ourselves for a world reshaped by AI. We are making targeted investments in specialized talent, AI powered platforms, tools and infrastructure, to pivot to a Domain + AI future. These investments are enhancing customer value creation with tangible outcomes and opening new avenues for growth and positioning us for the year and decade ahead,” he concluded.

BYD Group Debuts 8 Models At 2026 Goodwood Festival of Speed, Flash Charging Tech Too

BYD

Chinese automotive major BYD Group showcased eight model debuts at the 2026 Goodwood Festival of Speed, where it occupied a 2,016 square metre stand. The display featured vehicles from the BYD, DENZA and YANGWANG brands, with several models participating in the hillclimb event.

At the event, BYD introduced the DOLPHIN G DM-i, a supermini featuring Dual Mode Super Hybrid technology that pairs an electric motor with a 1.5-litre petrol engine. The manufacturer also presented the SHARK pickup, which produces 436PS and accelerates from 0-62mph (0-100 kmph) in 5.7 seconds.

DENZA unveiled the Z sports car, a coupe with 1604PS and a top speed of 217mph (350 kmph), which was presented by Stella Li and 2009 Formula 1 World Champion Jenson Button. The brand also displayed the BAO 5 SUV, which incorporates DMO (Dual Mode Off-road) technology. Additionally, DENZA demonstrated charging speeds of up to 1,500kW, allowing vehicles to charge from 10-70 percent in five minutes.

YANGWANG exhibited the U9 Xtreme, a production car with a top speed of 308.3mph (496 kmph) and a 1200V powertrain. The brand also displayed the U8L SUV and the U7 saloon.

Stella Li, Executive Vice President, BYD, said, "It's been an exciting privilege to play such a central role at this year's Goodwood Festival of Speed. Our stand has been the focal point for thousands of visitors, who've been able to explore a host of new models – our incredible DENZA Z and DENZA BAO 5, as well as the BYD SHARK and, for the first time in the UK, the DOLPHIN G DM-i. We've really enjoyed meeting car enthusiasts from around the world, and it's been a particular thrill to see our cars, such as the YANGWANG U9X, going up the iconic hillclimb. Goodwood really is a global centrepiece for car culture, and we're delighted to have been able to show how our new-energy technologies are creating advances in sustainable mobility around the world."

IVECO and PETRONAS Lubricants International Renew Strategic Partnership

IVECO - PETRONAS Lubricants International

European commercial vehicle major IVECO and PETRONAS Lubricants International (PLI) have renewed their strategic partnership for five years, extending the agreement through 2032.

The collaboration continues the supply and joint engineering of lubricants for IVECO’s vehicle portfolio in Europe, including engine oils, transmission fluids, brake fluids and coolants.

The partnership focuses on the development of IVECO URANIA engine oils and IVECO TUTELA technical fluids. These products are recommended by IVECO and result from joint research and development. Recent innovations include the launch of Urania Next 0W-16, a lubricant formulated for heavy-duty applications.

Domenico Nucera, Chief Quality & Operations Officer, Iveco Group, said, "The renewal of the agreement with PETRONAS Lubricants International confirms the strength of a long-standing collaboration built on shared technical expertise and a common ambition to continuously improve performance, efficiency, and sustainability across our vehicle and powertrain portfolio. Through the co-engineering of our IVECO URANIA and IVECO TUTELA ranges, we are able to deliver solutions that maximise vehicle uptime, optimise total cost of ownership, and support our customers and dealer network with the highest standards of quality and reliability."

Domenico Ciaglia, Group Chief Strategy & Transformation Officer, PETRONAS Lubricants International (PLI), said, "This partnership renewal demonstrates what can be achieved through a long-term forward-thinking collaboration, with consistency, and a shared commitment to excellence. Through continuous product innovation, we have been able to co-develop market-leading solutions such as the Urania Next 0W-16 engine oil formulation, seamlessly integrated into IVECO's ecosystem. This collaboration enables us to deliver greater value to the industry by combining our expertise and driving innovation together. Looking ahead, PETRONAS Lubricants International remains fully committed to supporting the IVECO Group with forward integrated reliable, high-performance products and solutions that create lasting value for its network and customers. This renewed collaboration further reinforces the foundation of PLI's broader strategic roadmap, demonstrating how technical excellence and trusted partnerships can drive sustainable, long-term value internationally."

L&T Technology Services Concludes Engineering Intelligence Hackathon

LTTS - EI Hackathon 2026

L&T Technology Services (LTTS), a leading engineering research & development (ER&D) company, has concluded its Engineering Intelligence (EI) OpenHack 2026, an innovation challenge held simultaneously across nine locations in India, the US and Europe. The event involved nearly 4,000 engineers across 770 teams.

Participants worked on over 500 challenge statements related to software-defined mobility, plant modernisation, energy, automation and AI infrastructure. The solutions developed during the 24-hour event focused on areas such as industrial automation, cybersecurity, autonomous systems and healthcare.

A jury evaluated the entries based on innovation, technical execution, scalability and relevance. The winning teams received prizes totalling over INR 3 million. Promising projects were selected for further development through the company’s Project Equinox platform and patent-worthy concepts were identified for intellectual property recognition.

Mritunjay Kumar Singh, Chief Operating Officer, L&T Technology Services, said, “The EI OpenHack 2026 reflects LTTS’ vision of Engineering Intelligence, where engineering expertise and AI come together to solve real-world industry challenges. What stood out was not only the scale of participation, but the ability of our engineers to apply contextual understanding, domain knowledge and AI prowess to develop solutions with tangible business relevance. Initiatives like OpenHack create opportunities for our talent to experiment, collaborate and develop solutions that will shape the future of engineering.”